Articles

Is a Check Valve Really the Right Answer?

Explore a refinery client's vacuum crude distillation tower replacement and the safety implications of proposed modifications to the high-temperature, low-pressure environment...

Leverage Unplanned Shutdowns to Enhance Safety Testing

Discover how unplanned shutdowns can facilitate proof testing of safety instrumented functions, improving safety protocols and minimizing downtime.

Podcast: Lessons Learned From 1994 Texaco Refinery Explosion

July 23, 2024
Control system failures, alarm floods, maintenance issues and emergency response factored into this non-deadly incident.

Solid Advice: Combat Fine Particle Challenges

What makes them good is also why they’re bad.

The Road to Net-Zero: Is Electrification the Answer?

Explore the benefits and challenges of electrifying chemical plants to reduce Scope 1 carbon emissions and enhance energy efficiency.

Water Scarcity Capsizes Chemical Industry

July 17, 2024
Water conservation, recycling, diverse sources and process modifications can mitigate drought dangers.

Chemicals in Food: FDA Steps Up Post-Market Review

The FDA intensifies food safety efforts with increased post-market chemical assessments and a new unified program. Learn how recent changes impact stakeholders and what steps ...

Workforce Matters: Inclusion is like Safety — Everyone is Responsible

July 15, 2024
Inclusion is vital for safety in high-risk industries. Learn how inclusive leadership can prevent hazards and foster collaboration.

Barry on Batteries: Chemical Industry Safety Insights for Lithium-Ion Battery Processing

July 12, 2024
How adopting proven safety practices can fortify the entire battery value chain against risks and protect workers, communities and the environment

Podcast: Fixing Fixation Problems in the Chemical Industry

July 12, 2024
This cognitive bias has operators clinging to beliefs despite contrary evidence.

Podcast: Dust Explosion Awareness Ebbs and Flows

July 10, 2024
Keeping major incidents like Imperial Sugar and Didion Milling top of mind will help save lives.

A Greener New Normal for Petrochemical Processes?

July 9, 2024
Electrically heated steam crackers, pyrolysis and biomass refineries are emerging as the innovative, sustainable processes poised to transform chemical process operations.

Smooth Delivery and Commissioning of Plant Equipment: Post-Order Essentials

July 3, 2024
Once the purchase order is signed, crucial steps remain to ensure on-time delivery and proper installation of new machinery.

Extracting Critical Materials From Gas and Oilfield Wastewaters

July 2, 2024
Argonne National Laboratory researchers are developing a separation process to enable more effective extraction of lithium from gas and oil field wastewaters.

Stable Molybdenum Carbide Catalyzes RWGS Reaction

June 28, 2024
Researchers at Northwestern University have developed a stable, inexpensive and scalable catalyst using household sugar for carbon dioxide reduction reactions.

June Roundup: Great Molasses Flood, Barbie Impacts Chemical Industry, EPA’s Tight Grip On Toxic Chemicals

June 28, 2024
Distilled News examines the top three stories trending on chemicalprocessing.com. Hosted by Jonathan Katz, executive editor of Chemical Processing.

A Look Back: Reporting on the Chemical Industry in the 1990s

June 26, 2024
What does a rant from RAF, chicken droppings and adultery have to do with the chemical industry? Seán Ottewell shares some of the more interesting stories of his time as a chemical...

Podcast: Corroded Pipe Elbow Sparks Explosion, Launches 38,000-lb Shrapnel

June 25, 2024
The U.S. Chemical Safety Board identified five issues with the 2019 Philadelphia Energy Solutions Refinery fire and explosion: mechanical integrity, outdated equipment, lack of...

Podcast: Hackers Target Manufacturing For Intellectual Property, Money

June 24, 2024
Study regarding advancing digital transformation in a time of unprecedented cybersecurity risk offers tips to stay off hackers radar.

Regulatory Burdens, Barbie and Taylor Swift Impact the Chemical Industry

June 21, 2024
American Chemistry Council’s Chief Economist discusses the state of the chemical industry and what keeps her up at night.

Tips To Get Your Motor Running

June 19, 2024
Readers ask questions about their motors and our expert responds.

Squelch Separator Snafus

Despite the consequences of poor drum performance, many engineers do not fully understand the basic assumptions often built into separator sizing. Basic drum sizing has three ...

Energy Saver: The Plant Walkthrough Energy Audit

Regular walkthrough audits in industrial plants identify low-cost or no-cost energy efficiency opportunities through equipment inspection and operational observation.

Podcast: Operator Training Do’s and Don’ts

June 14, 2024
On-the-job training seems efficient but there are better ways to train operators.

In the Shadow of Physics, a Chemistry Giant Shines

June 12, 2024
Edward Morley's meticulous work in determining the atomic weight of oxygen may have been overshadowed by his role in the famous Michelson-Morley physics experiment. Yet, in Cleveland...

EPA Bans Most Uses of Methylene Chloride

The EPA finalizes a rule to ban most uses of methylene chloride, effective July 8, 2024, addressing health risks and setting exposure limits.

Safety Lessons from the Great Molasses Flood of 1919

June 7, 2024
Discover the catastrophic events of the Great Molasses Flood, where engineering failures led to a deadly wave of syrup in Boston’s North End.

EPA Tightens Grip on Toxic Chemicals, Industry Feels the Heat

June 6, 2024
As environmental groups push for stricter regulations on vinyl chloride and chloroprene, manufacturers like Denka Performance Elastomer threaten plant closures, while the Vinyl...

Reworked Ammonia Process Meets Economic, Green Demands

June 5, 2024
University of Illinois Chicago researchers optimized the lithium-mediated ammonia synthesis process to improve its efficiency and selectivity.

Reviving Battery Processing Waste: Innovations in Recycling

June 3, 2024
A closer look at pyrometallurgical, hydrometallurgical and direct recycling methods for battery material recycling.

Podcast: Lessons Learned From Flixborough 50 Years Later

May 31, 2024
The Flixborough disaster in 1974 resulted in 28 fatalities and significant damage, leading to the introduction of management of change processes, improved asset integrity practices...

Workforce Matters: Provide Effective Feedback

May 29, 2024
Taking the time to provide genuine and effective feedback builds people’s leadership skills.

The High-Tech Battle Against Fugitive Emissions Takes Shape

May 28, 2024
How major players like Chevron, Wacker and Shell are using drones, robots and optimization systems to meet the challenge.

Proton Exchange Membrane System Promotes Durable CO2 Conversion

May 24, 2024
A PEM electrolyzer optimizes conversion of hydrogen molecules into protons at the anode while directly converting CO2 to formic acid at the cathode.

Chemical Processing Notebook: Reshoring Critical Chemical Production to Fortify U.S. Supply Chains

May 23, 2024
Lacamas Laboratories and ACMI discuss their partnership to secure domestic production of a key defense department material.

Solids Handling: Why Didn’t I Think of That?

Challenging current operations may spur significant improvements.

Process Safety — Manage The Only Constant: Change

Understanding the two kinds of change, deliberate and creeping, will aid you in keeping your facility a safe place to work.

A Better Way To Zero In On Chemical Ingredients

May 17, 2024
Manually scanning safety data sheets (SDSs) for hazardous ingredients is hardly efficient and certainly not safe.

Podcast: Hazardous Lies: Former Safety Investigator Pens Fictional Thriller

May 14, 2024
Stephen J. Wallace’s novel is set in an ethylene production facility where an explosion kills workers. Plant management, emboldened by powerful political allies, scramble to hide...

Chemical Processing Notebook: Bracing for the Regulatory Onslaught

May 13, 2024
Latest Production Pulse segment explores EPA regulations targeting hazardous air pollutants and PFAS chemicals.

How They Made It Work: Emerson’s Rosemount Wireless Permasense ET310C Corrosion Transmitter

May 10, 2024
Transmitter uses electromagnetic acoustic transduction and can be installed without interrupting operations.

Spring Equipment Buying Tips for Chemical Plant Operators (Part 1 of 2)

May 9, 2024
It’s a season of renewal, and for many process operations that means upgrading equipment.

Troubleshooting Chemical Plant Rainwater Systems

Rainwater networks are often old, poorly documented (if at all), subjected to unseen wear and tear and lacking in comprehensive maintenance. Keep the following complications in...

Benefits, Drawbacks of Single-Use Technologies In Biopharmaceuticals

May 7, 2024
Significant advantages in flexibility, cost-effectiveness and efficiency are attractive to the bioprocessing sector, but there are downsides.

How Processors Turned Battlefield Bones into Raw Materials

May 3, 2024
Learn how bones from the Battle of Waterloo found their way into the burgeoning fertilizer and sugar industries, shaping agricultural and industrial innovations.

Roots of Reflection: Yardwork in a Chemical World

May 2, 2024
Fearing and accepting agrochemicals has become a part of my outdoor experience.

7 Steps to Water-Positive Operations

Discover how chemical facilities and oil refineries can implement seven effective strategies to sustainably minimize water intake while maintaining operational efficiency.

Podcast: Lessons Learned From the Deadly Formosa Explosion

April 30, 2024
The incident at Formosa Plastics in 2004 highlighted critical lessons in process safety. Human factors, communication gaps and inadequate equipment played significant roles in...

Digitalization Meets Sustainability in the Chemical Industry

April 29, 2024
How process plants are leveraging IoT, business intelligence and data modeling to deliver on their environmental goals

Chemical Industry Takes Charge on Electrolyte Manufacturing

April 26, 2024
Experience and know-how put chemical producers at the forefront of EV battery material development.

EPA Issues First Risk Management Rule: What You Need to Know

All TSCA stakeholders need to understand this rule because it is a template for how the U.S. Environmental Protection Agency will address future risk management under TSCA Section...

Tips To Navigate ChemicalProcessing.com and See Stars

April 22, 2024
Consider me your cruise director for our site. Welcome aboard – we’ve been expecting you.

Spinning Innovation With Ceramic Nanofibers

April 19, 2024
Fermilab research using a process called electrospinning shows promise for scaling ceramic nanofiber applications.

Quantafuel's Digital Evolution: Advancing Sustainability with Data Integration and Traceability

April 17, 2024
Harnessing data to drive efficiency and transparency in plastic waste recycling