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Tim tam cookie

Process Safety: Serve Up the Tim Tam Slam

June 13, 2025
Mastering Tim Tam timing mirrors process safety's critical risk-reward balance. Get it right and you’ll reap rewards.

As the bickie became gooey in my fingers, I knew the moment was now — time to slam that Tim Tam.

A Tim Tam is an Australian bickie — or cookie, to those of you in the U.S. It was created in 1964 by Arnott’s and is an iconic Aussie treat. It consists of two rectangular bickies with a flavored cream filling that is coated in chocolate. A Tim Tam Slam is a unique way to consume the bickie. The steps are as follows:

  1. Prepare your hot drink of choice — I prefer black coffee
  2. Take a small bite of one corner of the Tim Tam 
  3. Next, take a small bite of the diagonal corner
  4. Lower one bitten corner into the hot drink
  5. Suck the drink through the diagonal corner – using the Tim Tam like a straw. Do note, it will be challenging to get the flow going at first, so keep trying until the cream has started to melt and you taste the drink. At the appropriate time, slam the bickie into your mouth. 

Step five is where the skill is and illustrates a great risk/reward challenge. If you go too soon, the bickie is still hard, and you won’t be able to drink your beverage, leading to disappointment. Go too late, and it will disintegrate as you try to eat it, ending up over your face and hands — hence, the risk. Go at just the right moment, and it will be warm, gooey, chocolaty and very tasty — the reward.

A Risky Slam for a Sweet Reward

Process safety is a constant challenge between risk and reward. The risk is that we have a catastrophic incident that kills multiple people, harms the environment and impacts the facilities. This is an extreme example, but far too many incidents have occurred. 

The reward for taking the risk is achieving the lowest cost of production, which includes design, construction, maintenance and operations costs. 

Striking a balance between how safe is safe enough and the cost of doing business is a perennial challenge. However, it is one that we must focus on and ensure we are not taking unacceptable risks. 

Balancing Safety, Cost and Speed

In project management, this is often described by the challenge of good, fast and cheap. You can have any two of them, such as good and fast, or good and cheap or fast and cheap, but you can never have all three simultaneously. This is because whenever we need to balance something, there is always a trade-off. 

When it comes to process safety, good must always be one element of the combination, because this is where risk management is done. If we do fast and cheap, we will inevitably build in latent hazards that will one day appear as an incident. Whether it is selecting a cheaper material rather than the one recommended for that service or reducing inspection frequency on equipment, assuming it will be okay to wait a bit longer, we are challenging the risk/reward dichotomy at our peril. What may seem cheap at the time can be much more expensive when human costs and financial losses are at stake.

As humans, we tend toward optimism bias regarding risk management. We assume it won’t happen to us; we know better, are smarter, or are luckier. Without this bias, games of chance wouldn't exist. We wouldn't risk losing something for the possibility of winning more. Few people win more than they lose, yet they continue to take the risk.

The next time you face a risk/reward question in process safety, consider whether the short-term reward is worth the long-term risk. 

The Tim Tam Slam oversimplifies this challenge, but it sums up the concept. You might get the reward, but you could just as easily end up disappointed, or even worse, with a big mess on your hands. 

About the Author

Trish Kerin, Stay Safe columnist | Director, IChemE Safety Centre

Trish Kerin is an award-winning international expert and keynote speaker in process safety. She is the director of Lead Like Kerin Pty Ltd, and uses her unique story-telling skills to advance process safety practices at chemical facilities. Trish leverages her years of engineering and varied leadership experience to help organizations improve their process safety outcomes. 

She has represented industry to many government bodies and has sat on the board of the Australian National Offshore Petroleum Safety and Environmental Management Authority. She is a Chartered Engineer, registered Professional Process Safety Engineer, Fellow of IChemE and Engineers Australia. Trish also holds a diploma in OHS, a master of leadership and is a graduate of the Australian Institute of Company Directors. Her recent book "The Platypus Philosophy" helps operators identify weak signals. 

Her expertise has been recognized with the John A Brodie Medal (2015), the Trevor Kletz Merit Award (2018), Women in Safety Network’s Inaugural Leader of the Year (2022) and has been named a Superstar of STEM for 2023-2024 by Science and Technology Australia.

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