Self Service Empowers Continuous Improvement

Oct. 26, 2018
Self-service industrial analytics may lead to an organizational shift toward data-driven process improvements.

Six Sigma (Lean) is the most well-known approach to transforming organizations so that they are data-driven and continuously improving. Where Lean addresses process flow and waste issues, Six Sigma focuses on variation and design. These complementary disciplines are aimed at promoting “business and operational excellence.” Even if it’s not fully adopted, the basic method and philosophy of (Lean) Six Sigma can be applied to everyday activities to achieve higher levels of operational excellence.

One of the challenges operational-excellence-focused executives face, however, is getting their entire organization to contribute to and participate in continuous improvement programs. Most companies have multiple ongoing projects but have only a handful of trained team members who are proficient enough in the use of statistical methods to validate cases before and after implementing planned improvements. Allowing process and asset specialists to contribute to these projects would dramatically increase the operational improvements needed to meet the expected organizational goals. Instead, the use of time-series-based advanced analytics can help organizations achieve their desired outcomes – better and faster.

A Way Forward

Six Sigma projects typically follow a methodology inspired by Deming’s plan-do-check-act cycle. This methodology consists of five phases: define, measure, analyze, improve, and control; it’s also known as the DMAIC cycle.

Read the rest of this article from our sister publication Plant Services.

Sponsored Recommendations

Keys to Improving Safety in Chemical Processes (PDF)

Many facilities handle dangerous processes and products on a daily basis. Keeping everything under control demands well-trained people working with the best equipment.

Get Hands-On Training in Emerson's Interactive Plant Environment

Enhance the training experience and increase retention by training hands-on in Emerson's Interactive Plant Environment. Build skills here so you have them where and when it matters...

Managing and Reducing Methane Emission in Upstream Oil & Gas

Measurement Instrumentation for reducing emissions, improving efficiency and ensuring safety.

Micro Motion 4700 Coriolis Configurable Inputs and Outputs Transmitter

The Micro Motion 4700 Coriolis Transmitter offers a compact C1D1 (Zone 1) housing. Bluetooth and Smart Meter Verification are available.