Roundup: Chemical Industry Products to Watch - March 2026
This month’s roundup highlights technologies designed to improve process control, emissions monitoring and filtration performance across industrial operations. Featured products include a cloud-based platform for methane leak detection workflows, an AI-driven analytics system for optimizing batch production and high-capacity bag filters for dust collection. Also included are compact radar level sensors for sanitary processing and laser-perforated filter elements engineered for precise separation in challenging filtration applications.
Emissions Monitoring Software Streamlines Methane Leak Detection
ABB introduced EmissionVision, a cloud-based workflow management platform designed to automate gas leak detection and improve methane emissions tracking. Built on OA-ICOS laser absorption technology, the system connects emission detection, field investigation and data analysis into a unified platform.
The platform enables operators to transition from manual surveys to digitized workflows by assigning field tasks, tracking work orders and maintaining a complete audit trail from detection through repair, said the company. Data from mobile detection tools and follow-up measurements is automatically synchronized to provide real-time visibility into operations.
EmissionVision supports integration with handheld devices and includes offline functionality to prevent data loss. Certified to IEC 62443 cybersecurity standards, the system is designed to help operators improve compliance, accelerate leak repair and enhance data traceability across natural gas operations.
Industrial Bag Filters Handle High-Volume Gas Streams
Tri-Mer Corporation introduced a line of industrial bag filters designed for gas volumes up to 880,000 acfm. The system uses fabric filter elements supported by cages mounted from the clean gas side, with a design that provides a seal against bypass without screws.
Gas flows through the filter media from outside to inside, retaining particulate on the exterior surface. The design reportedly distributes cleaning energy evenly across the filter, supporting efficient operation and extended service life, said the company.
Available materials include PTFE, polyester needlefelt, Nomex, acrylic felt, fiberglass and aramid felt. The vertical circular configuration accommodates filter lengths up to 30 ft, and split cages are available for handling. The filters support flow rates from 588 to 880,000 acfm, with higher dust loads managed using pre-separation chambers.
AI Analytics Software Optimizes Batch Manufacturing Performance
TwinThread released Perfect Batch, an AI-powered analytics platform designed to optimize batch manufacturing by identifying and replicating high-performing production runs. The system connects to existing batch execution systems and analyzes historical data to build digital models and establish optimal process profiles.
The platform dynamically determines control limits and process centerlines based on actual performance rather than static settings, enabling proactive process optimization, the company said. It also provides granular cycle time analysis to identify bottlenecks and uncover hidden production capacity without additional capital investment.
Automated alerts and diagnostics support faster issue resolution, while optional closed-loop functionality can trigger corrective actions. Designed for regulated industries, the system includes automated compliance features such as material tracking, quality monitoring and audit-ready reporting.
Compact Radar Level Sensors Support Sanitary Processing
BinMaster introduced the CNCR-400 compact radar level sensors designed for inventory monitoring in sanitary processing applications. The non-contact sensors use 80 GHz radar technology to measure bulk solids and liquids with accuracy within 5 mm, even in conditions such as turbulence, condensation and buildup.
Measuring 6 inches in length and 1.5 inches in diameter, the sensors are suited for small vessels including bins, tanks, hoppers and mixers with agitators. Three models are available with options for digital display, visual alert light ring or a streamlined stainless-steel configuration, the company said.
The sensors support 4-20 mA, NPN/PNP and IO-Link outputs and can be configured via a Bluetooth mobile application. Compatibility with BinCloud software enables real-time inventory monitoring across multiple sites. Rated IP66/67/69, the units include FDA, 3A and EHEDG approvals for hygienic applications.
Laser-Perforated Filter Elements Improve Filtration Precision
Eaton introduced laser-perforated filter elements designed to improve precision in mechanically cleaned filtration systems. Manufactured from 316 stainless steel, the elements feature uniform, laser-drilled openings that reportedly enhance particle retention compared to wedge wire and mesh designs.
The elements are suited for applications involving soft, gel-like or fibrous particles that are difficult to separate using conventional filtration methods, said the company. They are compatible with DCF, MCF and MCS series filters and are available in filtration ratings from 100 to 380 µm.
In operation, solids collect on the inner surface of the element and are removed by a spring-loaded cleaning disc, allowing continuous filtration without interruption. The design supports stable operation, reduced maintenance and integration into existing systems across applications including adhesives, coatings, pulp and paper and water treatment.