Process Safety With Trish & Traci

Sharing insight from recent process-safety incidents to avoid accidents at chemical processing plants.

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Podcast: How Equipment Reliability Impacts Process Safety
Equipment reliability failures at Longford, BP and Buncefield highlight process safety lessons, maintenance KPIs and industry risks.
Sept. 9, 2025
Podcast: Challenge the Illusion of Safety
Chemical facilities miss critical safety insights by investigating the wrong incidents with the wrong questions. Learn from research that analyzed over 10,000 incidents across...
Aug. 12, 2025
Permit to Work Failures Prove Deadly
Permit-to-work failures killed 167 men on Piper Alpha. Learn critical safety lessons to prevent future disasters.
July 22, 2025
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Podcast: Lessons Learned from the Challenger Disaster
NASA normalized foam strikes over time, turning "lessons of failure into memories of success."
June 24, 2025
Process Safety: AI and Machine Learning Transform Compliance, But Humans Still Key
Risk assessment should still be a manual process, but AI can streamline data collection to enable sound engineering judgments.
May 27, 2025
Callide Power Station: 34 Minutes to Disaster
Switching operation triggers catastrophic power station explosion, proving that process safety principles apply beyond traditional chemical plants to any high-hazard environment...
May 13, 2025
Deadly Lessons from BP Disasters
Remembering the human toll of Texas City and Deepwater Horizon and applying those lessons learned can prevent similar tragedies.
April 15, 2025
The Four Cs of Effective Process Safety Storytelling
Embrace new ways of safety communication because if we keep doing the same thing, we will keep getting the same results.
March 11, 2025
Can an AI Copilot Streamline HAZOPs?
A former Formula One engineer has developed an AI copilot that can suggest questions, reference incident databases and provide support. But don’t worry, humans still have the ...
Feb. 11, 2025
Job Hazard Analysis Makeover: 5 Crucial Steps
Safety experts share strategies to revitalize job hazard analysis programs. A piece of paper won’t save your life, but what’s on that paper could.
Jan. 21, 2025
6 Process Safety Pearls of Wisdom
We’ve extracted a few gems from the 2024 season of Process Safety with Trish & Traci. Listen in as we discuss recurring accidents, emergency systems and organizational learning...
Jan. 7, 2025
Podcast: Butterflies of Bhopal podcast -- lessons written in blood
Chemical engineer Ramin Abhari’s graphic novels communicate the lessons learned from major process safety incidents.
Dec. 10, 2024
Mexico City LPG Explosion 1984
On the 40th anniversary, it’s paramount to keep the memory of these incidents alive to avoid making the same deadly mistakes.
Nov. 26, 2024
Lessons Learned from the Explosion at the Phillips Petroleum Complex
On the 35th anniversary of the deadly event we examine how routine maintenance can go horribly wrong.
Oct. 15, 2024
Shutterstock and Fiona Erskine
Author and engineer Fiona Erskine chats with Trish and Traci
In this episode of Process Safety with Trish and Traci we interview Fiona Erskine, an engineer and crime novelist who has a passion for process safety.
Sept. 17, 2024
Canada Process Safety Management Standard
Canada's standard takes an industry-agnostic approach. Its potential to influence global PSM practices and its role in setting benchmarks for organizations not covered by traditional...
Aug. 20, 2024
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Milford Haven, Wales Lessons Learned
Control system failures, alarm floods, maintenance issues and emergency response factored into this non-deadly incident.
July 23, 2024
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Podcast: Dust Explosion Awareness Ebbs and Flows
Keeping major incidents like Imperial Sugar and Didion Milling top of mind will help save lives.
July 10, 2024
Shutterstock, illustration by Traci Purdum
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The U.S. Chemical Safety Board identified five issues with the 2019 Philadelphia Energy Solutions Refinery fire and explosion: mechanical integrity, outdated equipment, lack of...
June 25, 2024
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The Flixborough disaster in 1974 resulted in 28 fatalities and significant damage, leading to the introduction of management of change processes, improved asset integrity practices...
May 31, 2024
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Stephen J. Wallace’s novel is set in an ethylene production facility where an explosion kills workers. Plant management, emboldened by powerful political allies, scramble to hide...
May 14, 2024
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Lessons Learned from Formosa Plastics Explosion
The incident at Formosa Plastics in 2004 highlighted critical lessons in process safety. Human factors, communication gaps and inadequate equipment played significant roles in...
April 30, 2024
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10 Rules to Succeed at Process Safety Management
Based on his many years in the chemical industry and his years at the CSB, John Bresland developed a “top 10” list of rules for process safety success.
April 16, 2024
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Tipisodes: 7 Steps To Better Cybersecurity
This short list will help your organization get moving on more robust cybersecurity practices.
March 19, 2024