This Week's Top Stories

Improve Safety Despite Limited Resources

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Catalyst Makes Light Work Of Biomass Conversion

Researchers speculate a commercial catalyst might become available in less than 10 years. Read more...

Comical Processing: You Write The Cartoon Caption

Chemical Processing introduces "Comical Processing," featuring drawings by award-winning cartoonist Jerry King. Read more...

Single Atom Alloys Enhance Catalysis

Different approach to making bimetallic catalysts promises to improve hydrogenation reactions. Read more...

What is your site's interest in using scavenged power for wireless devices?

Has your plant considered power from vibration and heat? Participate in our quick poll. Read more...

On-Demand Webcast: CFATS & MTSA Security: Tips & Regulatory Updates

View this on-demand event to hear from industry professionals who have assisted companies with compliance at many Tier 1-4 CFATS sites, as well as MTSA sites. Read more...

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Critical Topics

Energy Efficiency

Energy EfficiencyReducing energy consumption and your plant's environmental impact is a hot topic. Creative thinking in your energy efficiency projects will give you the competitive edge during these tough times.

Drive up energy efficiency

The constant-speed approach to AC motors made a lot of sense when energy was cheap and drives technology was in its infancy. With their latest advances, adjustable speed drives can provide one of the best energy efficiency options for a plant.

Consider Three Ways to Energy Efficiency

Now’s the time to make radical changes in funding energy projects

It’s time for a design check

Pay closer attention to energy efficiency and impose standards.

Special Report: Energy Efficiency

Reducing energy consumption and your plant’s environmental impact is a hot topic. In this Special Report we take a look at the organizational obstacles to avoid, how to enroll your employees in the quest, and the steps you need to take in order to manage your energy costs. We also delve in to practical energy efficient applications such as recovering exhaust heat in air conditioned facilities and the use of carbon synchronous belts.

Energy Savings Pick up Steam

More attention to steam systems and trap monitoring provides big benefits. At most chemical plants, plant management and operators face increasing pressures to improve the energy efficiency of their processes, so they should see how they can save on steam.

Plant Optimization

Plant OptimizationYou can't manage what you can't measure. And what you don't measure will never improve. Enter plant optimization. Gathering data to improve operations offers a competitive advantage.

Avoid Costly Design Mistakes

Common errors keep plants from getting the most reliable and suitable vessels

Avoid costly materials mistakes

Common oversights keep plants from getting the most reliable and suitable vessels.

Avoid Costly Fabrication Mistakes

Common oversights keep plants from getting the most reliable and suitable vessels

Pursue the perfect plant

Look into creating the “perfect plant” by integrating product and operational management into your environment. This provides the ability to respond faster and minimize impact to the business and bottom line, driving increased yields, asset utilization and order fulfillment.

Pilot plants: destined for development

Pilot plants are on the verge of an unprecedented evolution. Read about the 10 factors that'll impact the design, construction and operation of these next-generation units.

Green Technology

Green TechnologyThe chemical industry is starting to unwrap the potential benefits of “going green."

Renewable Feedstocks are in the Bag

Chemical firms show growing interest in bio-based production.

Environmental Protection

Environmental Protection by Dave Russell, president, Global Environmental Operations Inc.

Chemical industry sees green

Developments target economics, not just environmental benefits. While pollution prevention was the original goal of green chemistry, today’s efforts promise to have a substantial economic impact.

Special Report: Chemical Industry Sees Green | Bio-Based Fuels and Feedstocks

For years the industry has been “talking green.” But what real strides have been made? Will a Presidential Executive Order compel the industry to speed up efforts to actually go green?

Defining "Green Chemicals"

As the Industrial Water Treatment Program Manager at the federal installation, I am interested in resorting to "green chemicals" in the chemically treating all the boilers, cooling towers and closed loop systems at this installation. Is there a clear definition of what constitutes "green chemicals?" Does that vary from state-to-state, region-to-region, and who has the final word on what is or isn't "green chemicals?"

Feedstock change is hot and poppin’

Corn, other renewable resources garner increasing interest and investment. Read here about the progress that is being made in discovering a new generation of feedstock.

Water & Wastewater Treatment

Water & Wastewater TreatmentWastewater treatment is a critical process for chemical plants. Keeping on top of how to recycle and reuse will ensure you get the most of your water-treatment operations.

Act Before There’s Not a Drop to Drink

Ground water protection is the responsibility of everyone including the chemical industry. An energetic group of state and federal ground water agencies, industry, environmentalists and other stakeholders, however, has made it a key area of their focus. The Ground Water Protection Council (GWPC) is a nonprofit Section 501(c)(6) organization dedicated to promoting and ensuring the use of best management practices and “fair but effective” laws regarding comprehensive groundwater protection.

Expect More Water Regulation Everywhere

EPA gets tough on arsenic levels in drinking water

What’s on tap for water?

This increasingly precious resource is attracting more attention

Better water technology is on tap

The drought in many parts of the U.S. so far this summer points out the preciousness of water supplies. There’s greater demand for waste-minimization and recycle-and-reuse technologies as well as more awareness of utility usage and the impact of life-cycle costs on water-treatment operations. Here’s a look at new technologies that will help.

Optimize Water Use

Four major drivers are spurring increasing interest in optimizing water use.

Workforce & Operator Performance

Workforce & Operator PerformanceBoosting worker performance benefits the bottom line. Understanding what operators need is critical to your site's success.

Operators Get More Help

Efforts aim to provide insights and tools to boost performance.

Fitting the Workplace to the Worker

Process Industry Control Rooms Would Be Designed a Whole Lot Differently if Air-Traffic Controllers Were Working in Them

Operator Performance Takes Center Stage

Industry/university alliance aims to address human factors in process control.

Help Your Operators

Automating procedures within control systems can serve to make your operators more effective and more consistent. With studies showing more than 40% of all plant incidents stemming from some form of human error, it makes sense to give automation a larger role in day-to-day operations.

An Alert Operator Is a Safe Operator

Maintaining a good work environment can contribute to a safer plant

White Paper Library

Automation & IT

White Paper: Helping Business Users Understand and Measure Data Quality

Many companies have invested heavily in mission-critical business software initiatives. Much time and effort has gone into deploying sophisticated customer relationship management solutions, adaptive supply chain software, ambitious data migration projects, and other endeavors. All too often, however, these worthy but expensive initiatives fail to deliver anticipated benefits because they’re hobbled by poor data. Download this white paper to learn how to understand and measure your business data for successful application.

Gas Analysis Made Easy – Plug and Play Tunable Diode Lasers

Oxygen monitoring is central to many process and safety applications, yet many solutions are cumbersome to install and costly to maintain. Tunable Diode Laser (TDL) technology has gone some way to simplifying matters. Now, new developments in TDL sensors mean measuring oxygen has never been easier or more affordable.

More Automation & IT white papers...

Design & Simulation

From Concept to Manufacture - Optimising the design and implementation of Process Plant.

The pressure of international competition is being felt in the field of plant engineering with a demand for shorter development times and reduced project costs. A consistent and efficient approach to plant design can help to dramatically save both time and money. Download this white paper to learn more.

ChemicalProcessing Special Report: Pilot Plants

Read about the 10 factors that will impact the design, construction and operation of these next-generation pilot plant units.

Learn about new pilot plant development methods.
Understand the role operational guidance plays in successful pilot plant development.

More Design & Simulation white papers...

Environmental, Health & Safety

Dangers Lie in the Dust - A Chemical Processing Special Report

The dangers posed by combustible dusts are no longer being swept under the rug. Tougher regulations and greater corporate resolve are making dust hazard management an increasingly important topic for every manufacturing sector including the chemical, food and pharmaceutical industries. This Special Report, brought to you by Chemical Processing details the dangers posed by combustible dusts and includes: the latest thinking on both hazard identification and mitigation; it identifies how to mitigate dust hazards in oral solid dosage facilities; it takes an in-depth look at regulations and the thinking behind suppression technologies as a result of past activity; more!

Improve Plant Safety - A Chemical Processing Special Report

In chemicals processing, significant hazards exist -- such as those from fire, explosions or toxic release. The processes themselves, the chemicals being processed and the procedures followed, or lack thereof, can all contribute to the risk exposure of these hazards. What can processors do to mitigate these risks? For chemicals processors, it's crucial to implement processes and solutions to detect and prevent these hazards from occurring in the first place.

Chemical Processing has taken an in-depth look at plant safety -- how to identify the hazards and implement processes and procedures to ensure a safer working environment. This comprehensive Chemical Processing Special Report titled: Improve Plant Safety is now available to download for free.

More Environmental, Health & Safety white papers...

Fluid Handling

Real Time Online Liquid Analysis to Prevent Product Loss, to Reduce Energy Consumption and to Minimize Waste Treatment Costs

Product losses and energy and waste treatment costs can be reduced significantly with Total Organic Carbon (TOC) monitoring. Reducing product loss results in savings in raw materials, energy consumption, and in water treatment charges. This means more products in production and less product in the waste water treatment plant.

Avoid Instrument Failure: Ensure Proper Filtration and Delivery of Samples to On Line Process Analyzers

Precise process control strategies have accelerated the use of on-line chemical composition analyzers in plant applications. Contaminants in plant samples are the most frequent cause of problems with on-line analyzers. Trace contaminants can rapidly build up and cause instrument failure.

More Fluid Handling white papers...

Powder & Solids

CP Powder eHandbook: Tips for Effective and Safe Handling of Solids

One of the trickiest materials to process, solids are comprised of powders or particulates, a continuous gaseous phase (usually air) and, almost always, a liquid component. Processors that handle solids know only too well the types of throughput problems that come up on a recurring basis. Effective, economical and safe slurry management; flowability during processing, accurate inventory and volume level management are all very real challenges faced by processors of solids. In this Chemical Processing Powder eHandbook, we take a look at how to effectively handle solids including:

  • Properly accounting for how bulk solids actually will flow in a vessel or overall process -- we take a look at some simple parameters that can often provide a good sense of flowability
  • Strategies for avoiding slurry trouble
  • Mitigating pipe segment force imbalances with Reactor Excursion and Leakage Analysis Program
  • Acoustics-based level measurement for accurate powder measurement in bins, tanks and silos
  • Explosion protection methods including suppression, isolation and venting

Dangers Lie in the Dust - A Chemical Processing Special Report

The dangers posed by combustible dusts are no longer being swept under the rug. Tougher regulations and greater corporate resolve are making dust hazard management an increasingly important topic for every manufacturing sector including the chemical, food and pharmaceutical industries. This Special Report, brought to you by Chemical Processing details the dangers posed by combustible dusts and includes: the latest thinking on both hazard identification and mitigation; it identifies how to mitigate dust hazards in oral solid dosage facilities; it takes an in-depth look at regulations and the thinking behind suppression technologies as a result of past activity; more!

More Powder & Solids white papers...

Reaction & Synthesis

Properly Model and Control Batch Reactors

This paper covers key aspects for modeling and design of batch reactors, including: heat-up and cool-down performance, sensitivity analysis for reactor parameters, boil-up rate predictions, thermal stability under exothermic conditions, control system design and loop tuning parameters, condenser rating, and process emissions predictions.

Maximize Returns from Precious-Metal-Bearing Catalysts

Many catalytic reactions rely on platinum, palladium and other precious metal catalysts. When the activity of the catalyst declines to the point that it must be replaced, the used catalyst can be sent to a refiner to recover precious metal. This 8-page paper discusses the variouis factors that should be considered when using a refiner.

More Reaction & Synthesis white papers...

Security

The 7 Steps to ICS and SCADA Security

The past two years have been a real wakeup call for the industrial automation industry. For the first time ever it has been the target of sophisticated cyber attacks like Stuxnet, Night Dragon and Duqu.

In addition, an unprecedented number of security vulnerabilities have been exposed in industrial control products and regulatory agencies are demanding compliance to complex and confusing regulations. Cyber security has quickly become a serious issue for professionals in the process and critical infrastructure industries.

If you are a process control engineer, an IT professional in a company with an automation division, or a business manager responsible for safety or security, you may be wondering how your organization can get moving on more robust cyber security practices.

In order to provide you with guidance in this area, Tofino Security and exida Consulting LLC have condensed material from numerous industry standards and best practice documents. They also combined experience in assessing the security of dozens of industrial control systems.

The result is an easy-to-follow 7-step process.

Chemical Processing Special Report: Cyber Security

The technology advances in control systems and open systems have afforded us improved efficiency, productivity and the ability to advance our operations. However, these improved technology advances have also come with risks that threaten these efficiencies. Viruses; an increased dependency on uptime, availability and reliability; operator errors and increased regulations are just some of the threats today's manufacturers need to contend with when managing their operations. In this Putman Media Special Report, we take a look at the cyber security issues today's manufacturers need to contend with; identify control systems vulnerabilities and offer a three-step approach for building better cyber security at your operations.

More Security white papers...

Separations Technology

A Treatise of Filter Cake Washing Mechanisms in Pressure and Vacuum Filtration Systems

During many chemical operations, cake washing is required since no filter system can remove all of the mother liquor by pressure or vacuum dewatering only. The topic of how to most efficiently wash the cake is important. This article introduces pragmatism into cake washing theory and will help engineers during their decision-making processes.

What Does It Cost To Own Your Dust Collector Filters?

When choosing filters for your cartridge dust collector, a Total Cost of Ownership (TCO) calculation allows you to make the most economical and sustainable choice. TCO is a step-by-step evaluation that explores energy use, maintenance and other factors to compare the real costs of operating a dust collector with different filters. This white paper explains how to perform TCO calculations to save money, time and energy.

More Separations Technology white papers...

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Video & Audio

The Petrochemical Industry - Unique Challenges, Unique Solutions

The threat of terrorism, both internal and external, has tremendously changed how countries around the world are implementing physical and logical security. That change has been acutely felt in the petrochemical industry.

The need to secure plants and facilities dealing with the production, processing, storage and transportation of large amounts of potentially volatile substances is obvious. Recognizing this, the United States and other countries are enacting laws requiring facilities to undergo a series of assessments and put in place appropriate security measures based on the type of chemicals, quantity and proximity to population centers.

This podcast features Ryan Loughin, director of petrochemical and energy solutions for the Advanced Integration division of ADT.

Product-Focus Series: Yokogawa at the 2011 Chem Show

Dave McMillen, Sales Manager for Advanced Analytical and Analyzer Systems Integration at Yokogawa, explains the companies newest offering -- the GC8000 -- to senior digital editor Traci Purdum.

Product-Focus Series: Venture Measurement at the 2011 Chem Show

Jimmy Shoulders, Vice President of Sales at Venture Measurement, which includes Niagara Meters -- a provider of instrumentation products critical to process industries, told Traci Purdum, senior digital editor, about the company's ForceMeter.

More multimedia...

Perspectives

Editors' Corner

Help Identify Technology Leaders

Participate in the 2012 Readers’ Choice Awards survey . The survey seeks your help in naming the best technology provider in several categories. One respondent will win an iPad 2, so be sure to include your contact information at the end of the survey. We will limit the contest to the first 1,000 participants -- good luck!
Traci Purdum, Senior Digital Editor
tpurdum@putman.net.

Vital Resources

Designing Sustainable Products

All of the benefits of Product Lifecycle Management can be erased by significant non-compliance events that impact a company through fines, penalties, negative publicity, or prohibition to sell a new product in key markets.

Learn More

Surviving the Automation Knowledge Crisis

Automation systems today have become warehouses of knowledge and information. Beyond system configuration, years of effort is inevitably invested in them. This paper will discuss a few factors contributing to the automation knowledge crisis, present industry examples, and provide an optimal solution

Learn More

What Does It Cost To Own Your Dust Collector Filters?

When choosing filters for your cartridge dust collector, a Total Cost of Ownership (TCO) calculation allows you to make the most economical and sustainable choice.

Learn More

Gas And Dust Explosions -- Relief Sizing Formula

A large number of analytical and highly empirical correlations including monograms reflecting changing standards have been or are being proposed separately for gas and dust explosion relief venting.

Learn More

Maximizing Power from Biomass

Implementation of rapid loss on drying and ash analyzers significantly reduces testing times associated with traditional methods, allowing companies to bring products to market faster, increasing production.

Learn More

Filter Cake Washing Mechanisms in Pressure and Vacuum Filtration Systems

During many chemical operations, cake washing is required since no filter system can remove all of the mother liquor by pressure or vacuum dewatering only. The topic of how to most efficiently wash the cake is important.

Learn More

On-Demand Webcast: Energy Efficiency

Chemical Processing, in partnership with Gates Corp. and Spirax Sarco, presented an information-packed panel discussion that focused on practical and implementable strategies for improving energy efficiency at chemical manufacturing plants.

Learn More

Surviving the Automation Knowledge Crisis: How can you protect your investment?

Automation systems today have become warehouses of knowledge and information. Beyond system configuration, years of effort is inevitably invested in them. This paper will discuss a few factors contributing to the automation knowledge crisis, present industry examples, and provide an optimal solution

Learn More

Special Report: Beyond Condition Monitoring: Prevent Failures through Condition Management

This Special Report explores underlying condition monitoring challenges, condition management, CMMS tools as well as provides some guidance on what you can expect from a CMMS vendor.

Learn More

Raising Confidence and Driving Business Value with Product and REACH Compliance

Over the past 10 years, manufacturers have faced an increasing number of compliance and product quality challenges, ranging from new regulations to product recalls. This White Paper details the business case for an integrated and comprehensive view of product and REACH compliance processes.

Learn More

Webcast: The Impact of REACH & GHS on Your Supply Chain

Chemical Processing partnered up with Edgewater Fullscope and IHS to present an informative webinar that looked at various compliance issues and how chemical manufacturers can address them. Watch this on-demand event now.

Learn More

On-Demand Webcast: -- Bulk Solids Cooling & Heating

Recent developments in heat exchange technology, like indirect plate-cooling technology, are proving to be highly efficient, while offering other benefits such as precise process control and operating with zero emissions.

Learn More

Webcast: Reduce Costs and Improve Operational Agility

Chemical Processing, in partnership with SAP, recently hosted a live Webcast: Reduce Costs and Improve Operational Agility. Watch this on-demand event to learn how to accelerate decision making and make decisions based on more accurate data rather than best guesses.

Learn More

Take Part In CP Panel Discussions

Our Panel Discussion Series will gather experts to address important trends that will impact your chemical facility. As a registered audience member, you can ask questions during these 60-minute webcasts. See what discussions we have planned.

Learn More

Surviving the CFATS Site Security Plan -- Tips for Inspection and Resubmission

This white paper describes the ongoing CFATS compliance process (which is a combination of technical, procedural, and personnel security) and also provides insight regarding how the process has been adjusted to allow for an additional step, the Pre-Authorization Inspection (PAI).

Learn More

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