Chemical Processing eHandbooks

Chemical Processing eHandbooks package together current topics that impact and influence your chemical facility. These eHandbooks offer a wealth of information on a single topic. Aimed at providing best practices, key trends, developments and successful applications, the eHandbooks aim to make your faculties as efficient, safe, environmentally friendly and economically competitive as possible.

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eHandbook: Get Trained On Temperature Measurement

To enhance your training, Chemical Processing has put together this eHandbook, which includes insight on:Measure Temperature Right — Pick the technique and technology that most...

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eHandbook: Trouble Shoot Pressure Measurement

Pressure measurement is used to monitor and control process plants. Understanding the principles and practices positively impacts the bottom line as well as enhances safety practices...

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eHandbook: Gauge These Level Measurement Best Practices

Loss of level control can have catastrophic results. It’s paramount not to underestimate the risk of overfilling and consider all factors involved in proper level oversight.

eHandbook: Keep Your Cool When Sensing Temperature

To help you keep your cool, Chemical Processing has put together this eHandbook.

Chemical Processing eHandbook: Maximize Level Measurement Performance

Accurate level measurement usually is essential for effective operations but reliably achieving it or selecting the best choice from multiple options often can seem difficult....

eHandbook: Leverage Level Measurement Learnings

To truly understand what your process is doing, you must understand how you are measuring its performance. Chemical Processing has put together this eHandbook to help you leverage...

eHandbook: Improve Your Process Control And Operations

Most processes have room for improvement, sometimes substantial room, in how they are operated and even how they are designed. Various techniques can help identify areas requiring...

How Measurement Solutions Can Help Overcome Chemical Industry Challenges

ABB

Expectations are shifting today because of a retiring workforce, the power of new technologies, and rising environmental and safety concerns. Download this eBook to examine key...

Energy eHandbooks

eHandbook: Extra Efforts Enhance Energy Efficiency

Chemical Processing has put together this eHandbook to help you enhance your energy efficiency.

eHandbook: Electrify Your Energy Efficiency Efforts

It's not easy to maintain an energy program, but if you have the basics handled, you will be miles ahead of your competition.To give your energy efficiency a jolt, Chemical Processing...

eHandbook: Bank On Energy Efficiency Savings

Have you looked around your site for condensate that could be put to good use? Do you know what happens when a partial pressure causes poor performance in ancillary equipment?...

eHandbook: Achieve Better Energy Efficiency

Do you know how your equipment is operating? Have you done performance testing recently? If you have a general idea, be careful; generalizations can lead you astray. You must ...

Combustion & Fired Heaters: An Analytical Approach to Improving Safety & Efficiency

Refineries in the US alone spent a staggering 2.5 billion dollars on fuel consumption from natural gas in 2010. Fired heaters are the largest energy consumer in the manufacturing...

eHandbook: Engage in Energy Efficiency Efforts

This Chemical Processing eHandbook examines some of today’s energy efficiency challenges and way to navigate solutions for chemical manufacturers.Do you want to conduct more accurate...

eHandbook: Keep Your Cool about Steam Systems

Are you feeling stressed about your steam systems? Feeling challenged by issues such as energy loss, hot surfaces, plant downtime and personal injury risks?This Chemical Processing...

eHandbook: Effectively Manage Energy

Higher energy efficiency ranks as a top priority in many chemical makers’ efforts to enhance sustainability and competitiveness. Are you challenged by energy efficiencies? Are...

Environmental eHandbooks

eHandbook: Pursue More Effective Pollution Control

Pollution prevention responsibilities and costs can pose profound financial impacts on companies. Understanding treatment options for wastes and permissible emissions to the air...

eHandbook: Target Pollution Control

Regardless of politics and regulations, it’s in the best interest of industry to target pollution control. There are many reasons including corporate citizenship and the bottom...

CP Pollution Control eHandbook: Preclude Pollution Problems

Are you looking for proactive solutions to pollution issues? Pondering 2016 regulation challenges? Looking to improve safety, sustainability and cost savings? Considering how ...

Chemical Processing’s eHandbook: Improve Plant Safety

Systems are becoming more complex. This complexity is changing the nature of the accidents and losses we are experiencing. Process design and process safety are critical considerations...

Chemical Processing’s Process Safety eHandbook: Tips for Safer Processing

Major accidents with multiple fatalities continue to occur worldwide in theprocess industries, causing distress to those involved and massive costs to companies. Almost daily,...

CP eHandbook: Step Up Water Conservation

Chemical makers increasingly are focusing on water-related issues. In particular, concern over availability is spurring leading operating companies to implement a host of novel...

Flow eHandbooks

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eHandbook: Tips For Better Flow Management

Flow management is essential for optimizing process performance, ensuring product quality and safety, minimizing environmental impact, and achieving regulatory compliance.

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Chemical Processing: Factor In These Flow Best Practices

Moving raw materials into a process, getting materials to pass through specific steps within an operation and transporting intermediate products between steps is challenging.

eHandbook: Foil Fluid Flow Frustrations

To help you foil fluid flow frustrations, Chemical Processing has put together this eHandbook.

eHandbook: Vanquish Flow Vexations

To help you vanquish vexations, Chemical Processing has put together this eHandbook.

Dreamstime Xl 28112275 Ebook Word In Metal Type

eHandbook: Vanquish Flow Vexations

Moving raw materials into a process, getting them to pass through specific steps within an operation, transporting intermediate products between steps, and finally sending finished...

eHandbook: Optimize Flow Success Factors

This eHandbook examines some of today’s flow challenges -- pumps, tubes and valves -- and offers solutions that can be implemented to help optimize your operations.It includes...

eHandbook: Foil Flubs With Flow

Keeping a plant operating economically means making the most of equipment by having a good maintenance program. To help you remove reliability roadblocks, Chemical Processing ...

eHandbook: Foster These Flow Best Practices

Plants generally rely on a multitude of pumps, pipes and meters to move raw materials, intermediates and products. So, proper selection and operation plays a key role in keeping...

Heat Exchangers eHandbooks

eHandbook: Vaaler Awards: Celebrating 50+ Years of Innovation

These proven technologies could enhance efficiency and safety within your operations.

Chemical Processing eHandbook: Heighten Your Heat Exchanger Know-How

Materials in a chemical process often must undergo a temperature change to bring them to a temperature that enables an operation to occur at its optimum point from an efficiency...

eHandbook: Get The Most From Your Steam Systems

Steam serves as a ubiquitous utility at most plants. It is used to generate mechanical shaft power, raise or maintain the temperature of fluids and materials in vessels and lines...

eHandbook: Keep Your Cool With Heat Exchangers

Heating and cooling are essential in many unit operations, to bring materials to an appropriate temperature for processing or subsequent handling. The extensive use of heat transfer...

eHandbook: Put Steam Into Your Efforts

The drive by some chemical companies to improve energy efficiency extends well beyond their production processes. Indeed, steam is a major focus and innovations in water-related...

CP eHandbook: Reliability/Asset Management

Reliability programs are now standard business practice in companies that rely heavily on machines, equipment and other physical assets. But, in today’s lean economy, companies...

Mixing eHandbooks

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eHandbook: Maximize Your Mixing Operation

Chemical processors face challenges in achieving durable, high-quality mixes. Learn about various mixing technologies and avoid mix-up mistakes.

Chemical Processing eHandbook: Militate Against Mixing Mistakes

Effectively contacting materials is crucial for operations. The wide variety of mixer types — dynamic and static, as well as in-tank and in-line — and the design options for the...

eHandbook: Manage Your Mixing

There are a wide variety of mixer types and the design options for the mixers and vessels can make selecting the right unit tough. To help you manage your mixing, Chemical Processing...

eHandbook: Put Powder Processing On Solid Footing

Dry mixing plays an important role in many processes. The wide variety of mixer types — dynamic and static, as well as in-tank and in-line — and the design options for the mixers...

eHandbook: Avoid Mixing Mishaps

Some companies think that their problems relate to mixing. In most cases, the difficulties result from not paying enough attention to the process and, sometimes, just from inadequate...

eHandbook: Mix Up Your Mixing Approach

Achieving blend uniformity is like trying to catch a leprechaun while riding a unicorn. Ingredient characteristics, blend hold times and mixing equipment all affect final quality...

eHandbook: Master These Mixing Best Practices

This Chemical Processing eHandbook takes a look at some of today’s mixing challenges for chemical manufacturers and some of the best practices that can be implemented to help ...

Mixing eHandbook: Avoid Mixing Mix-Ups

For chemical processors, ensuring a long-lasting, high-quality mix is a huge challenge regardless of the physical properties of the mixing component – liquid, gas, solid. In this...

Powder eHandbooks

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eHandbook: Solid Solutions for Powder Processing

Powder processing optimizes reaction kinetics, ensures product quality and enables the production of a wide range of materials with tailored properties.

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eHandbook: Perfect Your Pneumatic Conveying Best Practices

Pneumatic conveying offers numerous benefits regarding efficiency, safety, flexibility, and environmental compliance.

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eHandbook: Head Off Hazardous Dust

Everyday operations like mixing, drying, conveying and blending create dangerous dusts.

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Journal: Is Pressure or Vacuum Conveying Better for Your Pneumatic Conveying System?

To help you answer this question and more, Chemical Processing has put together this journal, which includes insight on:Is Pressure or Vacuum Conveying Better for Your Pneumatic...

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Journal: Learn from Real-Time Data Analysis

Bulk solid materials don’t necessarily respond consistently or as expected. Small changes in particle shape, composition, moisture or other parameters can have a big and sometimes...

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Pulverize Pesky Dust and Particulates

Controlling toxic and combustible dust is a common yet serious challenge in chemical processing.

Chemical Processing eHandbook: Partake In Better Solids And Powder Practices

VAC-U-MAX

The particularities of powders and solids must be properly taken into account in order to avoid a wide variety of problems. Chemical Processing has put together this eHandbook...

eHandbook: Take A Closer Look At Powder And Solids Handling

Many processes involve powders as raw materials, intermediates or finished products. However, powders can pose a wide variety of problems. To help you get a closer look at your...

Refining eHandbooks

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eHandbook: Review These Refining/Petrochemical Best Practices

To identify opportunities for improved safety, equipment efficiency and substantial reductions in energy consumption in your refining operations, look to proven best practices...

eHandbook: Refine Your Operations

This eHandbook examines some of today’s refining challenges -- safety, pumps, and sticky hydrocarbons -- and offers solutions that can be implemented to help optimize your operations...

eHandbook: Fight Refining Frustrations

A modern refinery is a highly complex but integrated system, separating as well transforming heavier hydrocarbons into saleable fuels and chemicals. Improving efficiency and avoiding...

eHandbook: Confront Refinery Challenges

Refineries are faced with many challenges. Indeed, fluctuating oil prices and reduced availability of skilled workers, along with tighter environmental regulations have made it...

Refining eHandbook: Review These Refinery Best Practices

This Chemical Processing eHandbook examines some of today’s Refining challenges and solutions for chemical manufacturers. Download this Chemical Processing eHandbook for insights...

eHandbook: Refine Your Refinery

This Chemical Processing eHandbook examines some of today’s Refining challenges and solutions for chemical manufacturers.Download this Chemical Processing eHandbook for insights...

eHandbook: Tackle Refining Industry Challenges

Are you feeling stressed about how to navigate current refining industry challenges? The downstream oil sector has had more than its share of ups and downs recently. Market dynamics...

Reliability & Asset Management eHandbooks

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eHandbook: Roll Out These Reliability Tips

To help you roll with reliability, Chemical Processing has put together this eHandbook, which includes insight on:Make Better Maintenance Decisions — A simplified approach for...

eHandbook: Raise Your Plant's Level Of Reliability

Keeping a plant operating economically means making the most of equipment and other hardware by having a good maintenance program. Knowing what to monitor and how is crucial.To...

eHandbook: Review These Reliability Best Practices

Reliability improves safety, efficiency, balance sheets and competitiveness. It’s a breeze when things work as they should. It’s only when things go awry that we realize we need...

eHandbook: Bank On These Batch Processing Best Practices

The nature of batch operations poses unique problems. Ensuring reagent chemicals are added at the optimal time so as not to cause a temperature change is crucial. Additionally...

eHandbook: Attain Better Reliability

The purpose of a reliability program is to ensure that a plant’s physical assets can meet production goals at the lowest possible unit cost while mitigating safety and environmental...

CP Reliability eHandbook: Manage Your Assets

Reliability programs are now standard business practice in companies that rely heavily on machines, equipment and other physical assets. However, plants are continually challenged...

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eHandbook: Improve Your Maintenance Practices

More than 25% of maintenance done today is unnecessary and can introduce additional failure risks. Developing and implementing predictive maintenance strategies and practices ...

Chemical Processing’s eHandbook: Follow These Best Flow Practices

Corrosion, leak detection and mitigation, flow pressure and volume are all factors that maintenance managers and other decision makers need to contend with as they manage flow...

Safety eHandbooks

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eHandbook: Strengthen Your Process Safety

Dealing with safety issues can involve sophisticated techniques for hazard analysis and prescriptive measures. It demands an understanding of tradeoffs and nuances.

eHandbook: Put Powder Problems In Their Place

Powders and solids can pose a wide variety of problems. You have to ensure your devices are optimized in tandem with targeting hidden dangers powder and solids can present. Addressing...

eHandbook: Deftly Deal With Dangerous Dust

Controlling toxic and combustible dust is a common yet serious challenge in chemical processing. Everyday operations like mixing, drying, conveying and blending create dangerous...

eHandbook: Take A Closer Look At Process Safety

Dealing with safety issues can involve sophisticated techniques for hazard analysis and prescriptive measures for plant design and operation. It also can involve rethinking a ...

eHandbook: Optimize Process Safety

The need for process safety in the chemical industry is paramount. Technical knowledge and understanding of hazards and risks associated with operations in addition to the implementatio...

eHandbook: Review These Powder Best Practices

Powder handling can be dangerous and unpredictable. Indeed, many processes generate dust, which can lead to explosions. Preventing the generation of dust is easier, cheaper and...

eHandbook: Profit From Process Safety Pointers

Being pretty good at safety may not be good enough for very long. Indeed, the practice of safety in the chemical industry has changed and matured significantly over the past several...

eHandbook: Succeed at Process Safety

This Chemical Processing eHandbook examines some of today’s Process Safety challenges for chemical manufacturers and some of the best practices that can be implemented to make...

Separation Technologies eHandbooks

Chemical Processing eHandbook: Refine Your Filtration And Separation Systems

A chemical process often must include specific steps to transform the raw product into one that has the exact purity and properties desired. The material may contain co-products...

eHandbook: Dampen Distillation Troubles

Separating components by splitting them into liquid and vapor streams by distillation is a common and crucial operation at many plants. Many factors come into play in achieving...

eHandbook: Distill Your Distillation Operations

Separations operations account for roughly 50–70% of the energy used in large-scale chemicals manufacturing. Distillation dominates for such separations. It behooves you to be...

eHandbook: Improve Your Refinery

A modern refinery is a highly complex but integrated system, separating as well transforming heavier hydrocarbons into saleable fuels and chemicals. Improving a refinery is very...

eHandbook: Refine Refinery Operations

Poorly designed and overly simplistic energy performance indicators often drive energy savings at the expense of product yield or quality. To identify opportunities for substantial...

Wastewater eHandbooks

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eHandbook: Don't Waste These Water/Wastewater Best Practices

Water disperses and conveys materials, serves as a cleaning agent for equipment and occasionally acts as a reactant in certain processes. Treat it right.

Chemical Processing eHandbook: Don’t Waffle On Wastewater

Water serves a wide variety of roles at plants, including as a vehicle to dilute or transport materials, as a means to clean equipment and, sometimes, as a reactant. As a result...

White Paper: Corrosion Protection by CHO Inhibitors Used in E.C.O.Film Technology

SUEZ –

Industrial plants are facing increasingly restrictive phosphorus discharge limits, forcing them to reduce their use of phosphorus treatment to control corrosion in open recirculatory...

eHandbook: Bolster Your Wastewater Treatment

Wastewater treatment is becoming an integral part of processes at many plants as more and more chemical makers worldwide strive to reuse and recover as much water as possible....

eHandbook: Achieve Better Water/Wastewater Efficiency

Not every water optimization program suits every wastewater. Indeed, there are several new technologies to consider as well as strategies to upgrade what’s already in place. Not...

eHandbook: Enhance Water/Wastewater Efficiency

This Chemical Processing eHandbook examines some of today’s efficiency challenges for chemical manufacturers and some of the best practices that can be implemented to help along...

eHandbook: Address Wastewater Challenges

Are you challenged by wastewater issues? Looking to improve your water quality and cut costs? Wondering about biological water treatment? Thinking about on-site testing to verify...

Wastewater eHandbook: Avoid the Whirlpool

Today’s global challenges — climate change, water scarcity, food provision, declining ecosystem services, human development, and the overall transition to a sustainable society...

Other Resources.

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Goodbye Thermowell! Introducing high-precision non-invasive temperature measurement

This new advanced temperature measurement technology delivers accuracy while saving you time and money associated with additional thermowell requirements.

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eHandbook: Proactive Process Safety Tips

Proactive safety protects workers, communities and assets while maintaining regulatory compliance and sustaining business operations.

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2024 TSCA CDR Cheat Sheet

What happens every 4 years and starts again in June 2024? Hint: It’s not the Summer Olympics! TSCA Chemical Data Reporting (CDR) is due this year. This one-page guide gives you...

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Mixer and Blender Options for Vacuum Drying Requirements

Agitated vacuum drying is an efficient method for removing volatile components from pharmaceutical granulations, chemicals, plastics, ceramics, metals, and other products.

Editorial eBook: Boeing in Crisis

What's going on at Boeing? Well, editors from across Endeavor created this eBook to help answer questions.

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The complete guide to evaluating Continuous Emission Monitoring Systems (CEMS)

A reference guide full of insights and experiences to assist you in evaluating all the major considerations that should be reviewed when selecting and purchasing a CEMS solution...

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Learning Paths: What They Are and How to Use Them

The scarcity of skilled workers is affecting economic growth. Find out how you can streamline training courses based on job roles, ensuring your team members develop the skills...

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Closing the Skills Gap: Training and Upskilling the Next Generation of Talent

42% of manufacturing workers identified training and career opportunities as reasons for staying with their employer. Learn how executives from DuPont and ADM are developing and...

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Streamline Production with Process Operations and Safety Online Training

The key to retention in a tight labor market is to invest in developing your talent. Explore how you can immerse your chemical manufacturing teams in 3D training designed to facilitate...

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Optimizing brownfield chemical plants with instrumentation

Learn how key instrumentation technology can assist you in navigating the deep transformations required today in reducing emissions, adopting low-carbon solutions, and maintaining...

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The Data-Driven Approach to Controlling Costs and Maximizing Production

Read this brief on the challenge for energy and materials enterprises to deliver maximum revenue and production yield.

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How Asset Performance Management Software Enables Reliability in Any Asset-Intensive Industry

Organizations around the world are being met with pressure to increase the reliability, affordability and sustainability of their operations, all while managing growing amounts...

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Proven Measurement Technology for Flue Gas Monitoring

How do you comply with strict legal limits for flue gas emissions? By using an analyzer system configured for customer-specific measuring tasks. SICK’s MCS200HW monitors emissions...

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Ask the Expert: Solutions to Interface Level Measurement

Learn the solutions and technologies used to drive reliable interface-level measurements.

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Optimizing Your ESG Strategy

Learn how new technologies are helping the chemical industry manage risk, uphold compliance and protect the wellbeing of individuals and the environment.

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eHandbook: Establish Better Energy Efficiency

Reducing energy consumption can play a critical role in improving the bottom line.

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eHandbook: Roll Out These Reliability Tips

To help you roll with reliability, Chemical Processing has put together this eHandbook, which includes insight on: Make Better Maintenance Decisions — A simplified...

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Battery Materials eBook

Hosokawa

Increasing pressure from legislative and environmental efforts is pushing drivers to change from internal combustion engine vehicles (ICEVs) to electric vehicles (EVs). The high...