Thermal fluids have the potential to directly affect the safety, maintenance, efficiency and reliability of overall plant operations. These fluids deserve dedicated considerations on how they can impact the protection of your plant personnel — safety of your people, the protection of your equipment investment, the ability to run an efficient operation in terms of energy cost and scheduling, and the avoidance of production downtime that can be associated with unscheduled maintenance activities. From safety to efficiency, this Special Report covers all the basics on how to optimize your heat transfer fluid selection. Download now.05/16/2018
Do you know how your equipment is operating? Have you done performance testing recently? If you have a general idea, be careful; generalizations can lead you astray. You must develop models for complex interacting systems and test your assumptions — and the generalizations! Then compare your various options and the capital required to the savings achieved. Use this to make an informed decision on how to proceed.
To help achieve better energy efficiency, Chemical Processing has put together an eHandbook. It includes insight on:
- Take a Closer Look at Equipment Performance -- Modern instrumentation packages reduce the need for testing — but not always
- Cast Cold Eyes on Cooling System Interactions -- Take a look at the cooling tower, refrigeration compressor and condenser
- Don’t Generalize Complex Systems -- Deviating from standard design temperatures requires careful evaluation
- Consider Refrigeration Condenser Pressure -- Operating at design condenser pressure could wind up wasting energy
This Chemical Processing Special Report takes a look at how chemicals manufacturers are meeting the various challenges presented by process heaters. We look at solutions to lower costs, lower temperature, save energy, and be more efficient.
Download this Chemical Processing Special Report for insights and strategies including:
- Take a Fresh Look at Heaters: A Simple four-step program can lead to significant savings.
- Don’t Get Heated Up By a Hot Stack: Consider several projects to lower temperatures and recover energy.
- Cut the Cost of Waste Gas Incineration: An RTO often can offer an effective and fuel efficient option.
- Providing High Emissivity Coatings Solutions for Process Heaters
Higher energy efficiency ranks as a top priority in many chemical makers’ efforts to enhance sustainability and competitiveness. Are you challenged by energy efficiencies? Are you perplexed by planning the scope of your audit and investigation? Do you want to better understand how to develop an implementation plan to act on your findings?
This Chemical Processing eHandbook takes a look at how chemicals manufacturers are meeting the energy efficiency challenge head on. Download this Chemical Processing eHandbook for insights and strategies including:
- Plants Strike Down Energy Efficiencies: Large chemical manufacturers achieve improvements on many fronts
- Break Energy Audits into Phases, Part I: A four-phase approach that cyclically repeats can yield improved energy savings
- Break Energy Audits into Phases, Part II: After approval of projects, implementation can begin
Even though thermal-fluid heating systems have been widely used for over 80 years, they still provoke a certain amount of fear and trepidation in users. This anxiety is reinforced by any number of horror stories that usually involve systems that suddenly develop a "problem" after years of trouble-free operation. This Chemical Processing Special Report: Make the Most of Heat Transfer Fluids delves in to the issues surrounding heat transfer fluids. Learn about:
- Thermal fluids - dispel common myths about hot oil systems
- Avert oxidation - how nitrogen can serve as an inert barrier to prevent heat-transfer fluid from contacting atmospheric air through the expansion tank
- Steam vs. hot oil - a key tradeoff complicates the choice between steam and a hot oil system to heat water
Heat transfer and other process fluids -- from mineral oils to synthetic and organic-based formulas -- are the lifeblood of many critical operations within chemical and the process industries. Their condition reveals critical details about the health of the entire process itself, and that of the components of the system and their interoperation. Register for access to two special E-Books, which come in an interactive PDF format with links to additional web resources.04/23/2012
This white paper takes an in-depth look at the advantages and disadvantages of steam and hot water for jacketed heating, and compares indirect and direct steam injection systems for making hot water.02/14/2012
Heat transfer fluids -- from mineral oils to synthetic and organic-based formulas -- are the lifeblood of many critical operations within the process industries. This special, interactive PDF looks at how plant personnel can better understand various fluids and fluid properties, and track the performance of their entire heat transfer system.03/21/2011
Reliable heat transfer fluids are vital to the ability of manufacturers to operate efficiently and productively. However, some heat transfer fluids can degrade over time, resulting in deteriorating performance, impacting operating costs and product quality. With these possible consequences, how can manufacturers ensure they are choosing the right heat transfer fluid, and prevent these problems from occurring?07/31/2008
This four-page white paper explains how heat transfer fluid can be contaminated and the steps that can be taken to remedy the problem.07/26/2005
Capacitance-type magnetic flowmeters have traditionally offered the advantage of having non-wetted electrodes and the ability to measure low conductivity fluids. However, they suffered from a sensitivity to flow noise and zero instability. Innovative technology overcomes these limitations and drives magnetic flowmeters into new areas of application, while reducing installed costs.07/18/2005
Manufacturers of heat transfer fluids assign a maximum temperature rating to each fluid. This rating must be considered to ensure the safe and efficient operation of the fluid. This paper explains the basis of the rating, how fluids degrade, and how the temperature profile in a heat transfer system affects fluid performance and life.10/11/2004
Maintaining peak performance of organic heat transfer fluids can require removal of dirt and pipe scale, oxidation, thermal degradation, and process contamination. This paper describes the appropriate cleaning techniques for dealing with solids; sludge, high-viscosity fluid and residues; process contamination; and hard coke.09/10/2004
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