Process Engineering White Papers

on 'Reliability & Maintenance'

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  • Making Pressure Sensors Last in Corrosive Environments

    Getting pressure sensors to last in the corrosive, volatile, and hazardous environments typically found in the chemical industry is a challenge. This paper focuses on improvements in pressure technology, specifically ceramic cells and other safety features that make today’s pressure sensors ideal for a broad range of applications.

    Download white paper now.

    VEGA Americas
  • eHandbook: Ponder These Process Control Best Practices

    If an out-of-control situation is detected, you can quickly make changes to bring the process back into control. It’s a dance that requires monitoring and action.

    To help you with process-control footwork, Chemical Processing has put together an eHandbook. It includes insight on:

    • Perform A Proper Pre-Startup Safety Review -- Protect personnel and processes by conducting a thorough review before operating new or updated units.
    • Online Monitoring Optimizes Polymerization Processes -- Plant enhances product quality and reduces cycle times.
    • Promptly Address Control Valve Issues -- Testing process helps screen for issues quickly without the need to pull equipment

    Download this eHandbook now. 

  • eHandbook: Improve Batch Processing

    In batch processing, there are several things to consider. It’s not unusual for a facility to average more than 1,000 alarms per month. But alarm-remediation projects can reduce total alarms by over 70%. When it comes to blenders, choice can affect end results. As for quality control, what you must understand is you need to focus first on your ingredients, not the product.

    To help you improve your batch processing, Chemical Processing has put together an eHandbook. It includes insight on:

    • Rethink Batch-Manufacturing Alarm Systems -- You can avoid common failings and improve performance.
    • First, Select The Right Blender -- Understand the pros and cons of three key kinds of devices.
    • Quell Quality Control Quagmires -- Understand the limits of possible improvements and when enough is enough.

    Download your copy of this Chemical Processing batch eHandbook now

  • Research Report: Maintenance, Product Choice Prove Challenging Hapman

    Maintenance, reliability and dust hazards are always main concerns for manufacturers in the chemical industry, but how are these factors being weighed against extended production downtime and cost of replacement?

    Identifying equipment needs isn’t as easy as it seems. A recent industry survey shows bulk-solids-handling equipment purchasing decisions are not always confident. Read this report to discover the current struggles chemical manufactures face when dealing with a handling equipment purchase.
    Full research results and analysis are now available to you in this downloadable report.

    Research conducted in partnership with Hapman.

    Download the research report now.


  • Compressed Air System Leaks: The Cost, Common Culprits, Detection and Repair

    The US DOE estimates that 25% of compressed air is lost to leaks— resulting in unnecessarily high operating costs. In many plants the leak losses are much higher. Kaeser’s white paper, “Compressed Air System Leaks: The Cost, Common Culprits, Detection, and Repair” explains how to determine the annual cost per compressed air leak, sheds light on where most leaks occur, and describes best practices for leak detection.

    Download the whitepaper now.

    Kaeser Compressors, Inc.
  • eHandbook: Bank On These Batch Processing Best Practices

    The nature of batch operations poses unique problems. Ensuring reagent chemicals are added at the optimal time so as not to cause a temperature change is crucial. Additionally, there are several questions you must ask in order to properly bridge your batch operations and continuous ones. Topping it all off, you must improve energy efficiency.

    To help you do a whiz-bang job on your batch processing, Chemical Processing has put together an eHandbook. It includes insight on:

    • Quickly Estimate Reagent Addition Time -- A simple equation suffices in many situations involving batch reactors.
    • Bridge Batch And Continuous Operations Better -- Developing an accurate timeline can lead to important insights.
    • Improve Energy Efficiency Of Batch Processes -- Such processes often offer substantial opportunities for savings.

    Download your copy of this Chemical Processing batch processing eHandbook now.

  • eHandbook: Attain Better Reliability

    The purpose of a reliability program is to ensure that a plant’s physical assets can meet production goals at the lowest possible unit cost while mitigating safety and environmental risks. Such a program requires ongoing assessment, testing and performance reporting. It should become embedded into the culture of the plant as just “part of the way work is done.”

    To help make reliability attainable, Chemical Processing has put together an eHandbook. It includes insight on:

    • Successfully Implement a Reliability Program -- Avoid eight common pitfalls that can lead to failure
    • Make Your Improvement Program Endure -- Decline is inevitable unless you address plant culture issues
    • Establish Equipment Wellness -- Achieve longevity and reduced costs with an asset management plan for fluid sealing systems

    Download your copy of this Chemical Processing reliability eHandbook now.

  • Managing risk and quality in compliance with the latest ISO revision

    ISO 9001:2015 is a new version of ISO 9001, replacing the 2008 version. Organizations have a 3 year transition period to adopt the changes, with a deadline of September 2018. This white paper will be relevant for managers from any organization who follow ISO 9001 and use any type of weighing devices or processes in the course of their business.

    This white paper aims to:

    Explain the changes in the revised standard of ISO 9001:2015 and describe the timeline associated with transition to the new version.

    Look at the effect of these changes on weighing devices and weighing processes, as weight measurements are a critical process step which can significantly affect quality.

    Provide guidance and recommendations on how to consider weighing devices in order to meet the process requirements and risk-based thinking approach outlined in the revised version of ISO 9001.

    Introduce the firmly established Good Weighing Practice™ strategy which fully supports the risk-based process approach and explain how this already complies with ISO 9001:2015 and can be easily implemented into a Quality Management System.

    Download Now

    Mettler-Toledo, Inc
  • Special Report: Achieve Effective Reactor Cleaning

    Reactor cleaning is an often-overlooked area to tap into efficiency. The advantages of water jetting are multiplied by automation, which makes cleaning completely hands-free.

    This report sponsored by NLB takes a look at how these systems not only allow companies to maintain (and improve) high levels of productivity and safety — but help them keep up with changing market demands. Download this NLB Special Report for insights and strategies including:

    • Assess Heat Exchanger Performance -- A proper evaluation can determine whether a shutdown is needed
    • Clean Reactors With Water Jets -- Automated high-pressure water jet systems provide efficient, hands-free operation to help maintain and improve productivity and safety.

    Download your copy of this Special Report on how to Achieve Effective Reactor Cleaning.

    NLB Corp.
  • Refining eHandbook: Review These Refinery Best Practices

    This Chemical Processing eHandbook examines some of today’s Refining challenges and solutions for chemical manufacturers.

    Download this Chemical Processing eHandbook for insights and solutions including:

    • Optimize Energy Costs in Petroleum Refineries: Improve refining margins with more energy efficient measures
    • Understand the Changes in API RP 754: The second edition of this standard on process safety performance indicators contains some important revisions
    • Head Off Hydrogen Hazards: Proper material selection and piping design are crucial
    • More!

    Download your copy of this Chemical Processing Refining eHandbook now.

  • Combustion & Fired Heaters: An Analytical Approach to Improving Safety & Efficiency

    Refineries in the US alone spent a staggering 2.5 billion dollars on fuel consumption from natural gas in 2010. Fired heaters are the largest energy consumer in the manufacturing sector, and represent a tremendous opportunity for energy savings.

    However, energy efficiency is not the only concern for fired heaters. Compliance and safety are continuous challenges.

    In this eBook, Yokogawa explains how to improve fired heaters safety & efficiency by controlling combustion using TDLS technology. Download it now and learn:

    • The 4 top industry challenges related to fired heaters
    • How to efficiently and safely manage combustion
    • How TDLS technology can improve operational excellence in fired heaters

    Download this whitepaper now.

  • Three Ways to Increase Maintenance Efficiency with Power the Loop Technology

    The right handheld gives technicians more flexibility in both the field and the workshop, helping them to save time and feel more confident about the device repairs and configurations performed on a day-to-day basis. With Power the Loop technology in the AMS Trex communicator, technicians have more power than ever at their fingertips. Download the whitepaper to see how Power the Loop impacts three key areas of daily operation.

    Download Now

  • Special Report: Wash Away Your Tank Cleaning Challenges

    Industrial vessels of various types are used extensively in the processing of chemicals, petrochemicals, and pharmaceuticals. Applications commonly involve storage or process tanks, drums, blenders, reactors, kettles, mixers, fermenters or shipping containers. In addition, reusable totes and intermediate bulk containers (IBCs) provide for convenient and cost-effective storage and transport. The cleaning of this essential equipment, however, has long been a challenge.

    In this Chemical Processing special report learn more about:
    How modern impingement cleaning technologies improve safety and sustainability
    How one chemical company profits from faster cleaning turnarounds and fully clean totes

    Download now.

    Alfa Laval
  • How do NACE Standards Help You to Beat Corrosion?

    Salt water, sour gas and other corrosives play havoc with metallic instruments and vessels. However, the use of correct materials can prevent failures and resulting damage. So where can you find guidance as to how to select the right metals? The National Association of Chemical Engineers (NACE International) sets standards "To protect people, assets and the environment from corrosion". Learn more about NACE and their processes by viewing this paper.

    Download the white paper now.

  • Special Report: Focus On Better Equipment Care For Increased Productivity

    Being armed with the knowledge on how to best care for your equipment can produce a myriad of desirable results –improved reliability of that equipment, improved quality of your production and safety for your workforce to name a few. For chemical processors and all manufacturers the benefits for proactively caring for your equipment can translate in to gains in financial performance as a result of decreasing unexpected breakdowns, downtime and maintenance costs. In this Chemical Processing Special Report we take an in-depth look at how to successfully implement an operator care program focused on caring for your plant’s equipment. We also delve deeply into rotary impingement technology and the benefits it brings to manufacturers tasked with tank cleaning to ensure reliable, uncontaminated, quality batches during production.

    Download the special report now.

  • Semi-Automated Systems Take Water Jetting to a New Level

    High-pressure water jetting is powerful and versatile, helping contractors and industrial companies do hundreds of challenging jobs.

    While many jobs are still done manually, new semi-automated systems can maximize three elements crucial to any company’s success: productivity, safety and environmental responsibility.

    Download the white paper now.

    NLB Corp.
  • Eastman Deploys ProjectWise to Drive Collaboration, Greater Efficiency, and Cost Savings

    Eastman Chemicals, one of the world’s largest chemical companies, recently decided to strengthen their information security and reliability, as well as develop a path forward to lower software maintenance costs. This Case Study shows how Eastman achieved their goals by globally standardizing on Bentley's ProjectWise software in order to replace an aging, but critical, in-house records management system. The ProjectWise solution has enabled Eastman to significantly reduce their IT costs, and is helping them achieve greater security of their vital plant information while providing a modern data-centric environment to move beyond engineering records into asset performance improvement.

    Download the white paper now.

  • Guide to Vacuum System Design

    The phrase “Vacuum Cleaning System” refers not only to cleaning by means of vacuum hose and tools, but also to a multitude of tasks which can be accomplished by the same basic system components: a vacuum producer and separators. In this paper, we cover the vacuum cleaning system as a tool for good housekeeping. Such a system is generally designed to pick up and convey dry and free-flowing material that can enter and pass through the vacuum cleaning tool and hose. Further, the system is designed to allow for a selected number of operators.

    Download the white paper now.

    Gardner Denver
  • CP Reliability eHandbook: Manage Your Assets

    Reliability programs are now standard business practice in companies that rely heavily on machines, equipment and other physical assets. However, plants are continually challenged in identifying new and cost-effective ways to ensure their assets are performing and that they are managing to minimize operational risks. In this Chemical Processing Reliability eHandbook we take a look at proactive approaches for improving reliability and maintenance in today’s processing plant including:

    • Rotating equipment - how to take advantage of improved internals and better seals
    • Meeting process requirements and protecting equipment with strainers
    • Insights from surface temperature measurements and the critical role IR thermography is to maintenance

    Download your copy of this Chemical Processing Reliability eHandbook now.

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