Process Engineering White Papers

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  • Dry Media Dust Collector or Wet Scrubber?

    Wet scrubbers and dry media dust collectors are two very different technologies used to capture dusts generated during production processes. Both types have inherent advantages and disadvantages. Which is best for your application? The choice is not always clear-cut, but this white paper will help with the decision process by providing a comparison between wet and dry dust collectors. It will outline general parameters for equipment selection with respect to dust properties including combustibility, explosibility, particle size, moisture and adhesiveness. It will also discuss how to apply NFPA 484: Standard for Combustible Metals, the standard that best addresses wet collection. Though NFPA 484 is specific to metals, some of its content can and should apply to nonmetal combustible dusts.

    Download the white paper now.

    Camfil
    04/28/2016
  • eHandbook: Tackle Refining Industry Challenges

    Are you feeling stressed about how to navigate current refining industry challenges? The downstream oil sector has had more than its share of ups and downs recently. Market dynamics, regulatory forces, and advancing technologies are keeping the refining industry on its toes.

    This Chemical Processing eHandbook takes a look at how the refining industry is rising to today’s challenges. Download this Chemical Processing eHandbook to discover insights and strategies including:

    • Rising to the Challenges of Today’s Refining Industry: Focus on performance sustainability and safety to navigate a volatile market.
    • Taming Your Transient Operations: Use a special method to identify and address potential hazards.
    • Minimize Oil and Gas Refinery Downtime: Shutdown and turnaround logistics become easier to coordinate with operational planning tools.
    • Take the Guesswork Out of Corporate Safety: Several key elements help drive long-term success of world-class safety programs.
    • Improve Vacuum Tower Performance: Advanced temperature measurements can help increase yield and product quality.
    • More!

    Download your copy of this Chemical Processing Refining eHandbook now!

     

    04/27/2016
  • Chemical Processing eHandbook: Foil Flow Failings

    This Chemical Processing Flow eHandbook, Foil Flow Failings, takes a look at how manufacturers are meeting some of today’s flow system challenges. Are you faced with the challenge of understanding when to use piston and diaphragm devices for precise liquid dosing? Do nozzle nightmares keep you awake at night? Do you know the best possible options for sidestripper control? Do you want to learn more from a case study on specialty lubricants and press-fitting technology?

    Download this Chemical Processing eHandbook now for insights and strategies including:

    • Mastering Meter Pumps: Understand when to use piston and diaphragm devices for precise liquid dosing
    • Nix Nozzle Nightmares: Don’t forget to check nozzle locations when altering towers
    • Carefully Consider Sidestripper Control: Analysis of three possible options provides important insights
    • Case Study: A producer of specialty lubricants speeds pipe installation using press-fitting technology

    Download your copy of the Chemical Processing Flow eHandbook: Foil Flow Failings

    04/13/2016
  • Stay Ahead of the Competition With These 7 Secrets to a Well-Run Plant

    Have you ever received a call in the middle of the night because of a plant operational crisis that took longer to correct than you would like? What you may not know is that modeling technology, which solves these kinds of complex process issues, can be accessed by your team through an easy to use Microsoft Excel® interface. Download this white paper today and discover how your company can build a model-based culture to improve plant operations and performance.

    Aspen Technology
    04/06/2016
  • CP eHandbook: Waylay Water System Woes

    This Chemical Processing Water/WastewatereHandbook, Waylay Water Systems Woes, takes a look at how manufacturers are meeting some of today’s water system challenges. Are you faced with the challenge of properly applying plastic piping? Is PH troubleshooting concerning you? Would you like to learn more about treating condensate water with activated coconut based carbon?

    Download this Chemical ProcessingeHandbook nowfor insights and strategies including:

    • Properly Applying Plastic Piping: Use of such piping requires careful consideration of a number of issues.
    • Succeed at PH Troubleshooting: Heed some pointers to properly diagnose the cause of a problem.
    • Treat Condensate Water with Activated Carbon: High-purity coconut based carbons reduce silica leach, rinsing requirements

    Download your copy of the Chemical Processing eHandbook: Waylay Water System Woes now.

    03/16/2016
  • Powder eHandbook: Make Solid Progress

    Are you looking for more information about solids processing operations? The practice of chemical engineering underpins chemical processing. Universities teach design methods for unit operations such as distillation and heat transfer. However, colleges seldom cover solids processing operations. If any discussion takes place, it only focuses on basic particle physics issues related to drag and turbulence. Yet, many processes require extensive handling of solids.

    This Chemical Processing eHandbook takes a look at how chemicals manufacturers are meeting the challenges of solids processing head on. Download this Chemical Processing eHandbook for insights and strategies including:

    • Solve Solids Processing Conundrums: Understand more about the unique issues posed by solids and why it is crucial for success.
    • Measure Viscosity to Improve Your Mixing Process: Get tips on how to select the proper measuring instrument to better monitor your product quality.
    • Make Some Sense of Sensors: Learn more about the variety of solutions that exist for flow level detection and inventory management.
    • Consider Used Equipment: Get some guidelines to help you select the right pre-owned machine for an application.
    • More!

    Download your copy of this Chemical Processing Powder eHandbook now.

    02/17/2016
  • Advantages Of Explosion-Proof LED Lighting In Confined Spaces


    Explosion proof LED lights are highly applicable in facilities where dangerous gases and dust are present. Confined spaces in such establishments entail numerous obstacles for workers, inspectors and operators, due to the location’s isolated and unpredictable nature. Applying the right explosion proof lights in a facility can greatly improve safety in the workplace and minimize risks related to fire hazards, explosions and accidents.

    This paper covers the following about explosion proof LED lights:

    • Explosion proof LED lighting design
    • Regulatory and classification compliance
    • Best practices for usage and safety in confined spaces
    • Latest trends in explosion proof LED lighting products

    Larson Electronics, a leading industrial lighting company, provides an extensive selection of explosion proof LED lights for fast-moving sectors, businesses and large-scale projects. Download the white paper now.

    Larson Electronics
    02/16/2016
  • Special Report: Evaluate Effective ERP

    The chemical processing industry has a unique set of requirements that makes shopping for Enterprise Resource Planning (ERP) systems, and business systems in general, a challenging experience. Although the more advanced business systems continue to add features applicable to functions throughout the enterprise, including operations management, supply chain, finance, and so on, only a few vendors offer systems that meet the particular needs of chemical processors.

    This Chemical Processing Special Report takes a look at how chemicals manufacturers are meeting these challenges head on. Download this Chemical Processing Special Report and learn more about ERP Systems including:

    • Consider Integrated Technology: An ERP system should be easy to implement, use and upgrade as business evolves. Learn more about: Vertical Integration, Horizontal Integration; Asset-vx.-Labor-Intensive; Continuous v. Discrete Manufacturing; Risk Management; Integrated Deployment
    • Get the Most from Your Data: Research shows how effective ERP systems significantly impact business outcomes. Data results include: Do companies with more user-friendly and accessible enterprise resource planning (ERP) systems enjoy more positive business outcomes? Are they more profitable? Do highly effective ERP systems help create a sharper upswing of revenue growth? How much difference does effective data really make to business success?

    Download your copy of this Chemical Processing ERP Systems Special Report.

    12/22/2015
  • eHandbook: Effectively Manage Energy

    Higher energy efficiency ranks as a top priority in many chemical makers’ efforts to enhance sustainability and competitiveness. Are you challenged by energy efficiencies? Are you perplexed by planning the scope of your audit and investigation? Do you want to better understand how to develop an implementation plan to act on your findings?

    This Chemical Processing eHandbook takes a look at how chemicals manufacturers are meeting the energy efficiency challenge head on. Download this Chemical Processing eHandbook for insights and strategies including:

    • Plants Strike Down Energy Efficiencies: Large chemical manufacturers achieve improvements on many fronts
    • Break Energy Audits into Phases, Part I: A four-phase approach that cyclically repeats can yield improved energy savings
    • Break Energy Audits into Phases, Part II: After approval of projects, implementation can begin
    • More!

    Download your copy of this Chemical Processing Energy eHandbook now.

    11/18/2015
  • Special Report: Effectively Deal With Waste Gas

    Waste gas incinerators react oxygen with waste hydrocarbons at high temperature to produce a clean flue gas. A perfect incinerator would have a destruction and removal efficiency (DRE) of 100%, zero fuel usage and zero emission of carbon monoxide and nitrogen oxides. A small amount of the original hydrocarbons always remains, though. If 1% is left, the DRE is 99%. Some CO and NOx always are produced, too. However, NOx emissions are lower for a regenerative thermal oxidizer (RTO) than for almost any other type of thermal oxidizer. With the U.S. Environmental Protection Agency and local air boards requiring DRE values from 95% upward, effectively dealing with waste gas means ensuring compliance with the added benefit of reduced energy costs. In this Special Report we take a look at how an RTO often can offer an effective and fuel-efficient options for cutting the cost of waste gas incineration, how technologies transform greenhouse gas into a feedstock for chemicals, how the right emission control system can help meet compliance and reduce energy costs and several steps that play a crucial role for setting up an effective greenhouse gas monitoring plan. Download now.

    Durr
    11/12/2015
  • Power of data visualization and analytics to make better and faster decisions to optimize production

    We’re all familiar with the phrase “taken out of context.” In analysis, it occurs when we do not include all of the structured and unstructured data that illuminates the real situation. As industry moves to rapidly embrace new analytical approaches like predictive analytics, it is more important than ever to capture all relevant data and information to create a rich context for analysis. In this white paper you will discover how you can use the power of data visualization and analytics to make better and faster decisions to optimize production and remain competitive. Download now.

    Aspen Technology Inc.
    11/12/2015
  • Powder eHandbook: Get a Better Handle on Your Solids Process

    Getting a better handle on Solids Process is an on-going challenge for chemical processors. Are you struggling with multiphase sampling? Do you want to conquer pilot plant challenges? Do you want to learn more about how automatic sampling can help control process safely?

    This Chemical Processing eHandbook takes a look at how chemicals manufacturers are meeting these challenges head on. Download this Chemical Processing eHandbook for insights and strategies including:

    • Don’t Be Fazed By Multiphase Sampling: An isokinetic system can provide accurate samples;
    • Conquer Pilot Plant Challenges: Use design of experiments to minimize the number of runs and ensure meaningful data;
    • Case Study: Sampler Helps Control Process Safely: Automatic samplers can be key to ensuring process samples are repeatable and reliable;
    • More!

    Download your copy of this Chemical Processing Powder eHandbook now.

    11/10/2015
  • Flow eHandbook: Achieve Better Flow

    Achieving better flow is a constant challenge for chemical processors. What happens when a liquid flashes? How do you consider the impact of inlet losses? How can you become more innovative using speed pipe installation?

    This Chemical Processing eHandbook takes a look at how chemicals manufacturers are meeting these challenges head on. Download this Chemical Processing eHandbook for insights and strategies including:

    • Watch Out for Two-Phase Flow where process performance can suffer dramatically when a liquid flashes;
    • Nix Nozzle Nuisances and avoid flow problems by considering the impact of inlet losses;
    • Case Study: Speed Pipe Installation - VIP PLUMBING of Cleveland, Ohio, used press fittings to make water- and air-tight connections when installing a stainless system at Royal Chemical's Macedonia, Ohio plant;
    • More!

    Download your copy of this Chemical Processing Flow eHandbook now.

    10/27/2015
  • Keep Your Pressure Instruments Safe from Corrosion

    Failure of a pressure instrument due to corrosion can lead to the expulsion of volatile liquids and gases into the surrounding environment. Understanding the causes of corrosion and preventative measures is crucial to operators. To help counter this threat, valuable information is available from dedicated organizations. Learn about these resources and gain the insight you’ll need to protect your people, processes and profits. Download now.

    Ashcroft
    10/13/2015
  • eHandbook: Put the Spotlight on Process Safety

    How do we make safety in our processes second nature? The concept of inherent safety goes beyond simply not having materials that potentially could damage the pipes, vessels and equipment that make up manufacturing facilities. We need to understand all the ways those materials can be involved in incidents that harm people, the environment and our facilities.

    Without a thorough understanding of those scenarios and how they can occur, we can’t properly evaluate the risks posed by different technological approaches and effectively apply inherently safer technologies.

    In this Chemical Processing Process Safety eHandbook, we delve in to what it means to embrace the concept of inherent safety and provide tips for safer processing including:

    • A variety of strategies that can eliminate hazards from operations
    • Improving alarm management – how adopting a pragmatic approach can achieve significant benefits
    • A rational approach to combustible dust explosion protection

    Download your copy of this Chemical Processing Process Safety eHandbook now.

    10/07/2015
  • Training Your Staff About Energy Efficiency -- A Chemical Processing Special Report

    From process engineers to plant managers, it is critical that everyone plays a role in implementing and adhering to energy efficient practices and exploring ways to improve energy efficiency. This special report takes an in-depth look at how organizations can increase profitability by educating and training their staff to understand the importance of energy. Topics covered include:

    • Energy Saver- Educate Your Peers
    • Train Your Operators on Energy Efficiency
    • Train Your Project Manager on Energy Efficiency
    • Train Your Plant Manager on Energy Efficiency
    • Some training courses are worth the price
    • Energy Saver: Do Your Own Stream Survey
    • Direct Stream Injection Hot Water Systems for Jacketed Heating
    • Innovation in Direct Stream Injection Heaters Since 1945

    Pick Heaters
    10/06/2015
  • Wastewater eHandbook: Avoid the Whirlpool

    Today’s global challenges — climate change, water scarcity, food provision, declining ecosystem services, human development, and the overall transition to a sustainable society and planet — require solutions of unprecedented scale. Public policy and behavior change will play a significant role in addressing these challenges. So, too, will business and technology. In the decades ahead, these challenges offer tremendous opportunity for organizations that can contribute to tackling them.

    This Chemical Processing eHandbook takes a look at how chemicals manufacturers are meeting these challenges head on. Download this Chemical Processing eHandbook for insights and strategies including:

    • How organizations such as Dow, Solvay, Dupont and BP are adapting strategies for their water conservation efforts;
    • How a new purification process that’s carbon-negative and energy-positive can save energy;
    • Why sustainability metrics spur product development efforts to improve conservation efforts
    • More!

    Download the eHandbook now.

    09/16/2015
  • Mixing eHandbook: Avoid Mixing Mix-Ups

    For chemical processors, ensuring a long-lasting, high-quality mix is a huge challenge regardless of the physical properties of the mixing component – liquid, gas, solid. In this Chemical Processing Mixing eHandbook, we take a look at mixing technologies including “open” batch operation, static mixers, hydrogenation and inline mixing. Understanding how each of these technologies works, the benefits and challenges can help you to avoid common mixing mix-ups. Download your copy and learn about:

    • A number of technologies that can handle pipeline mixing
    • How hydrogenation reactions can achieve greater conversion rates and thus better space/time yields
    • Continuous powder wetting
    • Inline mixing systems
    • Modern in-line mixers

    Avoid common mixing mix-ups. Download your copy of this Chemical Processing Mixing eHandbook now.

    08/26/2015
  • Special Report: Focus On Better Equipment Care For Increased Productivity

    Being armed with the knowledge on how to best care for your equipment can produce a myriad of desirable results –improved reliability of that equipment, improved quality of your production and safety for your workforce to name a few. For chemical processors and all manufacturers the benefits for proactively caring for your equipment can translate in to gains in financial performance as a result of decreasing unexpected breakdowns, downtime and maintenance costs. In this Chemical Processing Special Report we take an in-depth look at how to successfully implement an operator care program focused on caring for your plant’s equipment. We also delve deeply into rotary impingement technology and the benefits it brings to manufacturers tasked with tank cleaning to ensure reliable, uncontaminated, quality batches during production.

    Download the special report now.

    Gamajet
    08/25/2015
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