Process Engineering White Papers

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  • CP Pollution Control eHandbook: Preclude Pollution Problems

    Are you looking for proactive solutions to pollution issues? Pondering 2016 regulation challenges? Looking to improve safety, sustainability and cost savings? Considering how to select the right VOC abatement method?

    This Chemical Processing eHandbook takes a look at how chemicals manufacturers can meet some of the challenges of Pollution Control issues before they start. Download this Chemical Processing eHandbook for insights and strategies including:

    • 2016 Presents Regulation Challenges: Legislation will focus on unfinished business, work plan chemicals and green chemistry efforts?
    • Plants Plug Away at Leaks: The quest for improved safety, sustainability and cost savings drives efforts to reduce fugitive emissions.
    • Select the Right VOC Abatement Method: There’s no one-size-fits-all approach and use varies greatly by application.
    • Increase Sustainability with Thermal Oxidation: The right emission control system can help meet compliance and reduce energy costs.
    • More!

    Download your copy of this Chemical Processing Pollution Control eHandbook now.

    06/21/2016
  • eHandbook: Address Wastewater Challenges

    Are you challenged by wastewater issues? Looking to improve your water quality and cut costs? Wondering about biological water treatment? Thinking about on-site testing to verify equipment performance?

    This Chemical Processing eHandbook takes a look at how chemicals manufacturers are meeting some of the challenges of today’s wastewater issues. Download this Chemical Processing eHandbook for insights and strategies including:

    • Refinery Tackles Water Issues: Skid-mounted treatment unit improves water quality and cuts costs.
    • Really Get Bugged: Biological treatment can handle many industrial wastewater streams.
    • On-Site Tests Verify Equipment Performance: Two-stage water treatment pilot study established an effective chemical coagulation protocol.
    • More!

    Download your eHandbook now.

    06/15/2016
  • Special Report: Wash Away Your Tank Cleaning Challenges

    Industrial vessels of various types are used extensively in the processing of chemicals, petrochemicals, and pharmaceuticals. Applications commonly involve storage or process tanks, drums, blenders, reactors, kettles, mixers, fermenters or shipping containers. In addition, reusable totes and intermediate bulk containers (IBCs) provide for convenient and cost-effective storage and transport. The cleaning of this essential equipment, however, has long been a challenge.

    In this Chemical Processing special report learn more about:
    How modern impingement cleaning technologies improve safety and sustainability
    How one chemical company profits from faster cleaning turnarounds and fully clean totes

    Download now.

    Alfa Laval
    06/08/2016
  • Special Report: Improve Heat Exchanger Efficiency

    Are you feeling challenged by the task of improving your heat exchanger efficiency? Do you have questions about fluids allocation and more efficient tube cleaning?

    This report sponsored by NLB takes a look at how manufacturers are meeting these challenges. Download this special report for insights and strategies including:

    • Pick the Right Side: Allocating fluids in a tubular exchanger demands care.
    • Clean Tube Bundles Efficiently: High-pressure automated water jetting speeds cleaning and reduces downtime.
    • More!

    Download your copy of this Special Report on Heat Exchanger Efficiency now.

    05/25/2016
  • How do NACE Standards Help You to Beat Corrosion?

    Salt water, sour gas and other corrosives play havoc with metallic instruments and vessels. However, the use of correct materials can prevent failures and resulting damage. So where can you find guidance as to how to select the right metals? The National Association of Chemical Engineers (NACE International) sets standards "To protect people, assets and the environment from corrosion". Learn more about NACE and their processes by viewing this paper.

    Download the white paper now.

    Ashcroft
    05/24/2016
  • eHandbook: Handle Powders With Care

    Are you looking for more information about handling powders?

    Do you want to prevent problems before they start and consider alternative methods?

    This Chemical Processing eHandbook takes a look at how chemicals manufacturers are meeting the challenges of handling powders. Download this Chemical Processing eHandbook for insights and strategies including:

    • Prevent Problems with Fine Particles: Sampling is crucial and demands particular care.
    • Don’t Err About Fluidization: Consider its under-appreciated advantages and broader utility.
    • Get the Most Out of Your Sterilization Process: Take a close look at two commonly used methods and their associated vacuum technology.
    • More!

    Download your copy of this Chemical Processing Powder eHandbook now.

    05/18/2016
  • Increasing Efficiency During Dewatering

    Identifying the optimal solids content of wastewater sludge, slurries and cakes can provide significant cost savings on chemical additives, haulage and incineration. It also helps optimize process control and ensure a consistent final product.

    There are several methods to test for solids content during the dewatering process. This paper will briefly explain the differences between the various methods and will be followed by an experiment to test the most common form of solids analysis - the oven method - against the advanced technology of the Computrac® MAX® 4000XL Rapid Loss-on-Drying Moisture and Solids Analyzer. The MAX® 4000XL will prove to be just as accurate as the standard reference method while being significantly faster and less dependent on operator technique.

    Download the white paper now.

    Arizona Instrument LLC
    05/17/2016
  • eHandbook: Keep Your Cool about Steam Systems

    Are you feeling stressed about your steam systems? Feeling challenged by issues such as energy loss, hot surfaces, plant downtime and personal injury risks?

    This Chemical Processing eHandbook takes a look at how to keep your cool when things get hot in your steam system management. Download this Chemical Processing eHandbook to discover insights and information on:

    • Improving Insulation: Hot surfaces can lead to significant energy losses and pose personal injury risks.
    • Don’t Get Steamed: Avoid plant downtime and potential injuries by addressing steam-generation chemistry issues.
    • Changing Your Approach to Steam System Management: Improve plant productivity and reduce unplanned downtime with this three-step process.
    • More!

    Download your copy of this Chemical Processing Steam System eHandbook now!

    05/12/2016
  • How Signal-to-Noise Ratio Impacts Guided Wave Radar Performance

    Guided wave radar (GWR) technology has been used successfully in industrial applications for over a decade. But not all applications are created equal. There are many factors that determine whether a GWR transmitter will perform well in a given application. One especially significant factor is the difference between the desired signal from a level surface and unwanted reflections that interfere with this signal, known as “signal-to-noise ratio.” Learn how signal-to-noise ratio can impact the performance of GWR transmitters.
    Download the white paper now.

    Magnetrol
    05/03/2016
  • Dry Media Dust Collector or Wet Scrubber?

    Wet scrubbers and dry media dust collectors are two very different technologies used to capture dusts generated during production processes. Both types have inherent advantages and disadvantages. Which is best for your application? The choice is not always clear-cut, but this white paper will help with the decision process by providing a comparison between wet and dry dust collectors. It will outline general parameters for equipment selection with respect to dust properties including combustibility, explosibility, particle size, moisture and adhesiveness. It will also discuss how to apply NFPA 484: Standard for Combustible Metals, the standard that best addresses wet collection. Though NFPA 484 is specific to metals, some of its content can and should apply to nonmetal combustible dusts.

    Download the white paper now.

    Camfil
    04/28/2016
  • eHandbook: Tackle Refining Industry Challenges

    Are you feeling stressed about how to navigate current refining industry challenges? The downstream oil sector has had more than its share of ups and downs recently. Market dynamics, regulatory forces, and advancing technologies are keeping the refining industry on its toes.

    This Chemical Processing eHandbook takes a look at how the refining industry is rising to today’s challenges. Download this Chemical Processing eHandbook to discover insights and strategies including:

    • Rising to the Challenges of Today’s Refining Industry: Focus on performance sustainability and safety to navigate a volatile market.
    • Taming Your Transient Operations: Use a special method to identify and address potential hazards.
    • Minimize Oil and Gas Refinery Downtime: Shutdown and turnaround logistics become easier to coordinate with operational planning tools.
    • Take the Guesswork Out of Corporate Safety: Several key elements help drive long-term success of world-class safety programs.
    • Improve Vacuum Tower Performance: Advanced temperature measurements can help increase yield and product quality.
    • More!

    Download your copy of this Chemical Processing Refining eHandbook now!

     

    04/27/2016
  • Chemical Processing eHandbook: Foil Flow Failings

    This Chemical Processing Flow eHandbook, Foil Flow Failings, takes a look at how manufacturers are meeting some of today’s flow system challenges. Are you faced with the challenge of understanding when to use piston and diaphragm devices for precise liquid dosing? Do nozzle nightmares keep you awake at night? Do you know the best possible options for sidestripper control? Do you want to learn more from a case study on specialty lubricants and press-fitting technology?

    Download this Chemical Processing eHandbook now for insights and strategies including:

    • Mastering Meter Pumps: Understand when to use piston and diaphragm devices for precise liquid dosing
    • Nix Nozzle Nightmares: Don’t forget to check nozzle locations when altering towers
    • Carefully Consider Sidestripper Control: Analysis of three possible options provides important insights
    • Case Study: A producer of specialty lubricants speeds pipe installation using press-fitting technology

    Download your copy of the Chemical Processing Flow eHandbook: Foil Flow Failings

    04/13/2016
  • Stay Ahead of the Competition With These 7 Secrets to a Well-Run Plant

    Have you ever received a call in the middle of the night because of a plant operational crisis that took longer to correct than you would like? What you may not know is that modeling technology, which solves these kinds of complex process issues, can be accessed by your team through an easy to use Microsoft Excel® interface. Download this white paper today and discover how your company can build a model-based culture to improve plant operations and performance.

    Aspen Technology
    04/06/2016
  • CP eHandbook: Waylay Water System Woes

    This Chemical Processing Water/WastewatereHandbook, Waylay Water Systems Woes, takes a look at how manufacturers are meeting some of today’s water system challenges. Are you faced with the challenge of properly applying plastic piping? Is PH troubleshooting concerning you? Would you like to learn more about treating condensate water with activated coconut based carbon?

    Download this Chemical ProcessingeHandbook nowfor insights and strategies including:

    • Properly Applying Plastic Piping: Use of such piping requires careful consideration of a number of issues.
    • Succeed at PH Troubleshooting: Heed some pointers to properly diagnose the cause of a problem.
    • Treat Condensate Water with Activated Carbon: High-purity coconut based carbons reduce silica leach, rinsing requirements

    Download your copy of the Chemical Processing eHandbook: Waylay Water System Woes now.

    03/16/2016
  • Powder eHandbook: Make Solid Progress

    Are you looking for more information about solids processing operations? The practice of chemical engineering underpins chemical processing. Universities teach design methods for unit operations such as distillation and heat transfer. However, colleges seldom cover solids processing operations. If any discussion takes place, it only focuses on basic particle physics issues related to drag and turbulence. Yet, many processes require extensive handling of solids.

    This Chemical Processing eHandbook takes a look at how chemicals manufacturers are meeting the challenges of solids processing head on. Download this Chemical Processing eHandbook for insights and strategies including:

    • Solve Solids Processing Conundrums: Understand more about the unique issues posed by solids and why it is crucial for success.
    • Measure Viscosity to Improve Your Mixing Process: Get tips on how to select the proper measuring instrument to better monitor your product quality.
    • Make Some Sense of Sensors: Learn more about the variety of solutions that exist for flow level detection and inventory management.
    • Consider Used Equipment: Get some guidelines to help you select the right pre-owned machine for an application.
    • More!

    Download your copy of this Chemical Processing Powder eHandbook now.

    02/17/2016
  • Advantages Of Explosion-Proof LED Lighting In Confined Spaces


    Explosion proof LED lights are highly applicable in facilities where dangerous gases and dust are present. Confined spaces in such establishments entail numerous obstacles for workers, inspectors and operators, due to the location’s isolated and unpredictable nature. Applying the right explosion proof lights in a facility can greatly improve safety in the workplace and minimize risks related to fire hazards, explosions and accidents.

    This paper covers the following about explosion proof LED lights:

    • Explosion proof LED lighting design
    • Regulatory and classification compliance
    • Best practices for usage and safety in confined spaces
    • Latest trends in explosion proof LED lighting products

    Larson Electronics, a leading industrial lighting company, provides an extensive selection of explosion proof LED lights for fast-moving sectors, businesses and large-scale projects. Download the white paper now.

    Larson Electronics
    02/16/2016
  • Special Report: Evaluate Effective ERP

    The chemical processing industry has a unique set of requirements that makes shopping for Enterprise Resource Planning (ERP) systems, and business systems in general, a challenging experience. Although the more advanced business systems continue to add features applicable to functions throughout the enterprise, including operations management, supply chain, finance, and so on, only a few vendors offer systems that meet the particular needs of chemical processors.

    This Chemical Processing Special Report takes a look at how chemicals manufacturers are meeting these challenges head on. Download this Chemical Processing Special Report and learn more about ERP Systems including:

    • Consider Integrated Technology: An ERP system should be easy to implement, use and upgrade as business evolves. Learn more about: Vertical Integration, Horizontal Integration; Asset-vx.-Labor-Intensive; Continuous v. Discrete Manufacturing; Risk Management; Integrated Deployment
    • Get the Most from Your Data: Research shows how effective ERP systems significantly impact business outcomes. Data results include: Do companies with more user-friendly and accessible enterprise resource planning (ERP) systems enjoy more positive business outcomes? Are they more profitable? Do highly effective ERP systems help create a sharper upswing of revenue growth? How much difference does effective data really make to business success?

    Download your copy of this Chemical Processing ERP Systems Special Report.

    12/22/2015
  • eHandbook: Effectively Manage Energy

    Higher energy efficiency ranks as a top priority in many chemical makers’ efforts to enhance sustainability and competitiveness. Are you challenged by energy efficiencies? Are you perplexed by planning the scope of your audit and investigation? Do you want to better understand how to develop an implementation plan to act on your findings?

    This Chemical Processing eHandbook takes a look at how chemicals manufacturers are meeting the energy efficiency challenge head on. Download this Chemical Processing eHandbook for insights and strategies including:

    • Plants Strike Down Energy Efficiencies: Large chemical manufacturers achieve improvements on many fronts
    • Break Energy Audits into Phases, Part I: A four-phase approach that cyclically repeats can yield improved energy savings
    • Break Energy Audits into Phases, Part II: After approval of projects, implementation can begin
    • More!

    Download your copy of this Chemical Processing Energy eHandbook now.

    11/18/2015
  • Special Report: Effectively Deal With Waste Gas

    Waste gas incinerators react oxygen with waste hydrocarbons at high temperature to produce a clean flue gas. A perfect incinerator would have a destruction and removal efficiency (DRE) of 100%, zero fuel usage and zero emission of carbon monoxide and nitrogen oxides. A small amount of the original hydrocarbons always remains, though. If 1% is left, the DRE is 99%. Some CO and NOx always are produced, too. However, NOx emissions are lower for a regenerative thermal oxidizer (RTO) than for almost any other type of thermal oxidizer. With the U.S. Environmental Protection Agency and local air boards requiring DRE values from 95% upward, effectively dealing with waste gas means ensuring compliance with the added benefit of reduced energy costs. In this Special Report we take a look at how an RTO often can offer an effective and fuel-efficient options for cutting the cost of waste gas incineration, how technologies transform greenhouse gas into a feedstock for chemicals, how the right emission control system can help meet compliance and reduce energy costs and several steps that play a crucial role for setting up an effective greenhouse gas monitoring plan. Download now.

    Durr
    11/12/2015
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