Major accidents with multiple fatalities continue to occur worldwide in theprocess industries, causing distress to those involved and massive costs to companies. Almost daily, facilities in the process industries face a number of specific major accident hazard scenarios depending upon the nature of the substances they handle and their processing activities. These are caused by known initiating events such as failure of hardware or control systems, or errors by operating or maintenance staff. In this Chemical Processing Process Safety eHandbook, we provide tips for safer processing including:
>> The role of senior management including six important steps senior management should take to insure safer processing
>> Process safety documentation – strategies for ensuring that your documentation is up-to-date and readily accessible
This concise, compelling overview of best practices in purchasing and maintaining ethylene valve packages is an essential read for industry professionals. The white paper will tell you how to: 1) Select the right seats and seals; 2) Select the right coating materials; 3) Know the quality of the valves you're buying; 4) Find a trusted single resource for your valve package purchases; 5) Keep up with required maintenance.
Tank cleaning has always been viewed as a necessary evil for manufacturers. During the cleaning process, a significant amount of resources (time, chemicals, water, electric and labor) is required between batches to ensure a reliable, uncontaminated, quality batch is produced. Although these repeating expenditures have a significant effect on the bottom line, many chemical manufacturers continue to rely on outdated processing for cleaning, not realizing the potential opportunity for substantial cost reductions and revenue recovery through CIP optimization.This whitepaper includes specific case studies on the benefits of rotary impingement and CIP optimization vs. the standard tank cleaning processes. These benefits include drastic savings in time and water usage as well as employee safety.
Medium voltage variable frequency drives (VFDs) are often the best choice to capitalize on opportunities to significantly reduce the operating and maintenance costs associated with relatively large rotating equipment. Even a seemingly modest energy savings of a few percent of the operating load can translate into significant energy savings. In this special report we take a look at how to make the most of VFDs: how optimum performance depends upon proper installation and control; how controlling the speed of VFDs can help eliminate waste and promote efficiency, reliability and quality and; considerations for changing drive speed over pumps. Download now.
Chemical plants vary widely in size and complexity yet share common goals for maximizing efficiency safely and cost effectively. This Chemical Processing Special Report tackles two areas in chemical processing - compressed air systems and powder handling - where gains can be achieved for improving efficiency. We also address the concerns of safety as it relates to drying compressed air in hazardous atmospheres.
Whether compressed air systems are centrifugal, rotary screw, reciprocating compressors or a combination, this Special Report provides and understanding of what’s involved in getting a suitable supply of compressed air.
Efficient powder handling can be achieved through optimized humidity management.
Corrosion, leak detection and mitigation, flow pressure and volume are all factors that maintenance managers and other decision makers need to contend with as they manage flow at their chemical processing plants. In this Chemical Processing Flow eHandbook, we delve in to solutions and strategies for managing these challenges including:
Leak management - treat them as calls for action against the underlying problem
VFDs for centrifugal pumps - such drives may provide energy savings and avoid operating problems
Dealing with corrosion - piping made of high-performance plastic provides unmatched performance and longevity
Ceramic in electromagnetic flow meters - material used for measuring tubes offers high performance, longevity and a host of other benefits
Learn more about these best flow practices. Download your copy of this Chemical Processing Flow eHandbook now.
During industrial manufacturing, many companies use a wide variety of chemicals from methanol, acetone and benzene to foodstuffs like wine and edible oils stored in large tanks at different points in the manufacturing process. In a technique called “chemical tank blanketing,” or “padding” nitrogen is commonly applied to protect chemicals stored in tanks against contamination, degradation or chemical change as well as to prevent fire or explosions. This white paper first discusses blanketing basics and benefits. It reviews considerations for tank blanketing systems and discusses a newer approach, which is typically more cost effective for most applications, is that of generating nitrogen on-demand in the plant itself.
Expensive repair and replacement of processing infrastructures pose major headaches for operations across the chemical processing, mineral processing and power generation industries—and polymer piping solutions can help.
More than 25% of maintenance done today is unnecessary and can introduce additional failure risks. Developing and implementing predictive maintenance strategies and practices can lead to improved safety and reduced operating costs. In this Chemical Processing eHandbook, we take a look at strategies and solutions for overcoming predictive maintenance challenges including:
Asset management software - identifying the most relevant and accurate data on which to build maintenance and repair strategies
The importance of maintenance on smaller component - using gauges as early warning devices can improve uptime, safety and profits
Uncovering important insights from your data and the use of statistics such as regression analysis for emulating pump curves or control valves
Download your copy of this Chemical Processing Predictive Maintenance eHandbook now.
Reliability programs are now standard business practice in companies that rely heavily on machines, equipment and other physical assets. However, plants are continually challenged in identifying new and cost-effective ways to ensure their assets are performing and that they are managing to minimize operational risks. In this Chemical Processing Reliability eHandbook we take a look at proactive approaches for improving reliability and maintenance in today’s processing plant including:
Rotating equipment - how to take advantage of improved internals and better seals
Meeting process requirements and protecting equipment with strainers
Insights from surface temperature measurements and the critical role IR thermography is to maintenance
Download your copy of this Chemical Processing Reliability eHandbook now.