Extractive systems for oxygen measurement in inerting/blanketing applications require a great deal of maintenance. Even if well maintained they are subject to failure due to their complexity. In-line systems based on polarographic probes are far more reliable and require minimal maintenance.03/26/2012
Dependable pH determination in chlor-alkali brine is notoriously difficult. Process conditions and high impedance signals from pH sensors mean maintaining measurement accuracy has been a headache for instrumentation engineers - until now.03/26/2012
Oxygen monitoring is central to many process and safety applications, yet many solutions are cumbersome to install and costly to maintain. Tunable Diode Laser (TDL) technology has gone some way to simplifying matters. Now, new developments in TDL sensors mean measuring oxygen has never been easier or more affordable.04/18/2012
Oxygen measurement for safety and control is essential for process optimization in many chemical manufacturing processes. This white paper provides application details of probe-style TDL oxygen analyzers.07/15/2013
For chemical processors industrial safety is a top concern. Industrial accidents can lead to lost production, injury and in some cases even death. This special report examines how organizations can reduce risk, prevent incidents and ensure safety and compliance in hazardous environments with improved processes. Topics covered include:
- How to Achieve Effective Process Safety Management (PSM) -- Senior managers play an important role in improving PSM. Their efforts should be visible and their leadership felt to ensure success.
- Getting To The Root Of Accidents -- Accident investigations usually focus on operator error or technical failures. However, applying systems thinking may provide greater insights on underlying causes and, in the long run, prevent more incidents.
- Optimizing Safety and Efficiency Through Modern Design-- This ignition protection method helps ensure accuracy, safety and compliance in hazardous environments
Calibration of weighing equipment is one of the most important activities within any quality management system. But is a passed calibration enough?
This white paper from Mettler Toledo explores the difference between calibration and adjustment. Uncover why the true value of calibration lies in assessing according to your own tolerances. Learn how to improve your weighing processes by identifying your safe weighing range and how to prevent poor product quality due to weighing devices.12/07/2016
Case Study of a Plant to Enterprise Solution
This white paper describes a case study of a real-life case harmonizing thirteen chemicals plants on one MES platform and bringing the plant floor at enterprise level the Plant to Enterprise initiative (P2E) . The chemical plants are located on seven different production sites in four European countries: The Netherlands, Germany, Denmark and Sweden.03/02/2009
Market activity shows that manufacturing in North America and Western Europe won't die soon, but some manufacturers will. The future belongs to the agile, and this white paper is your survival guide. Learn how to implement change, achieve real sustainability and boost profitability for the long run.03/26/2012
The Every Man’s Guide to OPC is an easy-to-read overview of the most popular industrial open connectivity standard - OPC. This paper introduces the main idea behind OPC, shows why OPC is different from conventional (often proprietary) communication protocols, and explains how OPC helps overcome the limitations of such native protocols. Next, the paper explains what the building blocks of OPC are (OPC Clients and OPC Servers) and how they work together to make data-sharing possible.
This guide to OPC helps readers of all technical levels quickly grasp what OPC is and how they can use it.05/22/2013
Manufacturing organizations face a critical balancing act – achieving the highest levels of efficiency, while ensuring that they are not over or under supplying the marketplace. This need to be flexible and efficient requires exceptional visibility into all of the factors that influence productivity and output. This white paper will look at the challenges manufacturing organizations face and how automation of key workforce management processes helps manufacturers not only improve efficiency, but also better manage labor spend, reduce compliance risk and improve productivity.05/14/2013
This document describes best practices for the reference architecture for a process control system network and its interfaces to a corporate network. The papers objective is to give the reader an understanding of the techniques utilized to securely connect these networks.01/11/2006
This expert whitepaper, sponsored by Infor, discusses market “verticalization” and its importance when selecting an Enterprise Asset Management / Computerized Maintenance Management System.08/12/2013
Batch process control security is becoming a critical concern for the process control domain, IT technology infrastructure and the business enterprise. This paper explores several key security concerns in batch control system architectures and methods for addressing these issues.05/11/2006
Batch manufacturing systems must maintain the status of equipment, including which are available, dirty, out of service, etc. In industries that enforce Good Manufacturing Practices (GMPs), additional status types and values for process equipment must be maintained. Rules associated with the equipment status can be complex and involve the equipment class, current equipment state and time in the current state. This paper covers the operator interface used to review the equipment status and the interlocking requirements between the recipe and batch phases based on multiple status types.06/13/2006
Whether we are headed toward an economic rebound or continuing with the current economic downturn, specialty chemicals manufacturers should take steps now in order to get or keep a competitive edge. But what steps should specialty chemicals manufacturers take? This Special Report will discuss actionable strategies including: Reducing costs while maintaining quality and compliance; Committing not just to "lean manufacturing" but to "lean supply chain" strategies; Implementing "agile manufacturing" practices.12/01/2009
"Migration could be the biggest single issue facing automation end-users today," stresses a report from the ARC Advisory Group. ARC estimates that installed automation systems worth about $65 billion are reaching the end of their useful lives. Distributed control systems (DCSs) more than 20 years old will need replacement within the next ten years. In this Chemical Processing Special Report: Migration we cover:
- Updating process control systems – understanding the challenges and missteps to avoid
- Case Study: FMC Corporation – we look at the production processes, operational challenges and automated solutions this diversified global chemical company chose when migrating their DCS
- Case Study: PRALCA – control systems migration for a petrochemicals facility
- The business case for control systems migration - strategies for protecting investments, improving business results and reducing risks
While upgrading process control systems is vital to maintaining a plant’s performance, the migration process often brings confusion and frustration for customers. See how Honeywell keeps control systems running at the best possible performance throughout the migration process and into the future.08/29/2012
With an aging installed legacy Distributed Control System (DCS), the PRALCA petrochemical plant needed advanced control strategies to improve plant efficiency. Find out how a comprehensive migration solution extended the life of plant equipment and provided a cost-effective path forward to the latest automation technology.08/29/2012
FMC Minera del Altiplano, a leader in the mining of lithium ores and brines, wanted to automate its production processes but lacked sufficient capacity to keep pace with continuous operational improvements. See how FMC expanded processing capacity while minimizing risks to critical plant information.08/29/2012
Patching process control system software to remove security vulnerabilities is fraught with risk. System issues can be the result of installing a patch, but a system is also vulnerable without patching. Fortunately, virtual patching can improve the process and raise the system’s security at the same time.09/21/2012