Expanding Production at FMC Lithium
FMC Minera del Altiplano, a leader in the mining of lithium ores and brines, wanted to automate its production processes but lacked sufficient capacity to keep pace with continuous operational improvements. See how FMC expanded processing capacity while minimizing risks to critical plant information.
Cyber Security: A Perfect Storm
As companies and industries increasingly rely on technology, security risks become greater. With growing numbers of Windows machines and increased scarcity of skilled technical resources, a “perfect storm” of cyber threats in production facilities is looming.
There are a host of enterprise resource planning (ERP) and supply chain management applications available to chemical manufacturersthe challenge is selecting the right one that offers a baseline product with industry-specific functionality. Many ERP applications available today are not industry-specific enough for chemical manufacturers and require major modifications, or, one must select from an industry template that may or may not fit specific needs.
There is also the chance that the software provider may not exist in two to three years (e.g., it may be acquired and the products future may become unknown), or the provider may not be financially secure, adding long-term risk.
Chemical Processing’s Level eHandbook: Best Practices for Level Management
Level measurement, which is the detection of the phase split between vapor/liquid, liquid/liquid, vapor/solid and even liquid/solid, is a key parameter in the operation and control of modern industrial processes. A reliable outcome depends on the phase conditions being relatively consistent under all process conditions. Unfortunately, the importance of level control isn’t always understood. Failure to measure level reliably has resulted in some of the most serious industrial accidents, including those at the Buncefield, U.K., fuel storage depot and BP’s Texas City refinery. In this Chemical Processing Level Management eHandbook, we discuss best practices for level management including:
How to Select the Right Liquid Level Sensor - It’s important to consider a variety of factors when choosing the type of technology
Properly Measure Liquid/Liquid Interfaces - Follow a simple rule for location of level gauge nozzles
Improve Reactor Vessel Measurement - Non-contact radar level meter speeds production and boosts worker safety
Download your copy of this Chemical Processing Process Level Management eHandbook now.
Chemical Processing Special Report: Migration
"Migration could be the biggest single issue facing automation end-users today," stresses a report from the ARC Advisory Group. ARC estimates that installed automation systems worth about $65 billion are reaching the end of their useful lives. Distributed control systems (DCSs) more than 20 years old will need replacement within the next ten years. In this Chemical Processing Special Report: Migration we cover:
Updating process control systems – understanding the challenges and missteps to avoid
Case Study: FMC Corporation – we look at the production processes, operational challenges and automated solutions this diversified global chemical company chose when migrating their DCS
Case Study: PRALCA – control systems migration for a petrochemicals facility
The business case for control systems migration - strategies for protecting investments, improving business results and reducing risks
Building Productivity Automating Time and Attendance in Manufacturing
Manufacturing organizations face a critical balancing act – achieving the highest levels of efficiency, while ensuring that they are not over or under supplying the marketplace.
This need to be flexible and efficient requires exceptional visibility into all of the factors that influence productivity and output. This white paper will look at the challenges manufacturing organizations face and how automation of key workforce management processes helps manufacturers not only improve efficiency, but also better manage labor spend, reduce compliance risk and improve productivity.
Applying ISA-S88 to Software Migration Engineering
Dow Chemical maintains thousands of batch control systems world-wide built on its proprietary MOD 5 computer system. Over decades, they have been meticulous to preserve and enhance these systems. Dow intends to preserve and reap the rewards of this diligence by developing reverse engineering best practices and tools to migrate this intellectual property to next-generation platforms.
Application Whitelisting: Extend Your Security Arsenal
As the security threat landscape continues to evolve, so must your response. With increasing numbers of attempted intrusions, cautionary tales of security breaches and the potential for resulting damages at your site, application whitelisting can be an important addition to your security arsenal.
Anticipating and Resolving Resource Overloads
This white paper by Project Success Incorporated focuses on the resource that is of greatest concern to most organizations personnel. In a project management system, personnel resources may be identified as individuals by name or as functional groups, such as computer programmers.
Project Success Incorporated
While the activity of alarm rationalization is straightforward, its application can range from simple to extremely complex depending on resources and objectives. This white paper introduces two basic methodologies: Bounded or Unbounded, and evaluates the benefits of each.
Alarm Philosophy Development
A complete alarm philosophy document (APD) covers all elements, including design principles, KPIs and escalation policies. Creating an APD to outline these elements is the first step in a successful alarm management project. This paper provides an overview for the essential parts of a complete APD.