Process Engineering White Papers

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  • Improving Plant Production with Wireless Condition Monitoring

    Mechanical failure of motors, drives and other vital electromechanical equipment are among the most common reasons for production stoppages. Fortunately, recent advancements in vibration monitoring and data analysis have lead to condition monitoring systems that can accurately detect a problem before failure, thus reducing costly machine shutdowns and maximizing production output. These systems are installed on the monitored equipment and are typically networked back to a central computer for data analysis and alarm annunciation. Because the machines may be in remote locations where network infrastructure is not available, or on moving platforms where hardwired network connectivity is not practical, wireless communications is a networking alternative that offer installation cost savings, quicker deployment and even improved reliability in certain situations.

    Jim Ralston, Wireless Sales Engineer, ProSoft Technology
  • Using Operator Interfaces to Optimize Performance of Industrial Wireless Networks

    The performance of wireless networks can change over time due to increased performance demands, changes in the radio frequency (RF) environment and changes in the physical environment. This article will explore the use of a wireless diagnostic OLE for Process Control (OPC) server technology to embed diagnostic information in human machine interfaces (HMIs), thus optimizing industrial wireless network performance.

    Jim Ralston, Wireless Sales Engineer, ProSoft Technology
  • Particle Image Understanding – A Primer

    This paper will discuss the use of pattern recognition techniques to identify and differentiate different particle types contained in a heterogeneous solution. This application involves imaging the microscopic particles in real-time as they flow in a solution, segregating each individual particle as a separate image, and then applying pattern recognition techniques to differentiate the individual particle types.A framework for discussing the complexity of a pattern recognition operation in this application will be proposed, along with some specific examples showing how this framework applies.

    Lew Brown, Fluid Imaging Technologies
  • Intelligent Rotary Control Valve

    NELES rotary control valves with Q-Trim have greater capacity than comparable globe-style linear valves with noise reduction trims widening rangeability, reducing weight and valve dimensions, and a 50% cost reduction compared to linear valves of comparable Cv. NELES rotary control valves from Metso Automation. Intelligent Reliability leads to Intelligent Results.

  • Installing Fieldbus

    Many automation engineers are coming face to face with real fieldbus applications for the first time. Fieldbus offers many benefits, but installation requires some additional considerations over and above normal 4-20mA projects. This whitepaper discusses some of those issues, and shows you how to deal with them.

    Mike O’Neill, Director of MooreHawke
  • Why WirelessHART? The Right Standard at the Right Time

    The WirelessHART standard provides a robust wireless protocol for the full range of process measurement, control and asset management applications. Based on the proven and familiar HART protocol, it enables users to quickly and easily gain the benefits of wireless technology while maintaining compatibility with existing devices, tools and systems.

    HART Communication Foundation
  • Preparing for industrial wireless

    Plants across the world are increasingly having to make thedecision to implement wireless technology in their industrial facilities. The right decision enables an infrastructure that provides significant benefits from wire savings to improved operations. Wireless is a complex enabling technology that requires many considerations before broad deployment in an industrial facility.

  • Design Considerations for High Liquid Rate Tray Applications

    Except for a few odd services, high liquid rate applications are typically the domain of either trays or random packings. Aside from the distributors, random packing designs are rather straightforward with the designer choosing the proper size to accommodate the fluid flow rates and achieve the desired efficiency. Trays, on the other hand, have a large variety of adjustable parameters and can be especially complex, especially when designed for high liquid rate applications.

    Sulzer Chemtech USA, Inc.
  • The Next Evolution in Motion Networking

    This paper examines the value benefits of a wireless approach and addresses the most obvious concerns of safety, reliability and latency.

    Parker Hannifin Corp.
  • Implementing Foundation fieldbus

    This white paper provides some insight into the process for safely implementing Foundation fieldbus in an area of your facility that has a hazardous classification.

    Moore Hawke Fieldbus
  • Applying ISA-S88 to Software Migration Engineering

    Dow Chemical maintains thousands of batch control systems world-wide built on its proprietary MOD 5 computer system. Over decades, they have been meticulous to preserve and enhance these systems. Dow intends to preserve and reap the rewards of this diligence by developing reverse engineering best practices and tools to migrate this intellectual property to next-generation platforms.

    Dow Chemical
  • Managing Complex Equipment Status in a GMP Environment

    Batch manufacturing systems must maintain the status of equipment, including which are available, dirty, out of service, etc. In industries that enforce Good Manufacturing Practices (GMPs), additional status types and values for process equipment must be maintained. Rules associated with the equipment status can be complex and involve the equipment class, current equipment state and time in the current state. This paper covers the operator interface used to review the equipment status and the interlocking requirements between the recipe and batch phases based on multiple status types.

  • Cybersecurity: Power Industry Locks Down

    The power industry is susceptible to a variety of cyber threats, which can wreak havoc on control systems. Management, engineering and IT must commit to a comprehensive approach that encompasses threat prevention, detection and elimination.

    Power Engineering
  • Process Control Network Security

    This document provides an understanding of intrusion detection and prevention systems, why they are necessary, how and where they fit in the control system environment, and gives example scenarios.

  • Fieldbus and remote I/O system comparison

    Nine manufacturers participated in the FuRIOS study, which was conduced under the lead of an end user company that compared its use of fieldbus and remote I/O in full detail.

    Aventis, Infraserv GmbH
  • Aseptic PAT and Particle Monitoring

    In this white paper, Mark Hallworth, pharmaceutical manager for Particle Measuring Systems, discusses continuous monitoring methods, how they’re evolving, and why they’re important.

    Particle Measuring Systems
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