No More Tears for Control System Migration
While upgrading process control systems is vital to maintaining a plant’s performance, the migration process often brings confusion and frustration for customers. See how Honeywell keeps control systems running at the best possible performance throughout the migration process and into the future.
PRALCA’s Path to Modernization
With an aging installed legacy Distributed Control System (DCS), the PRALCA petrochemical plant needed advanced control strategies to improve plant efficiency. Find out how a comprehensive migration solution extended the life of plant equipment and provided a cost-effective path forward to the latest automation technology.
Expanding Production at FMC Lithium
FMC Minera del Altiplano, a leader in the mining of lithium ores and brines, wanted to automate its production processes but lacked sufficient capacity to keep pace with continuous operational improvements. See how FMC expanded processing capacity while minimizing risks to critical plant information.
CP Powder eHandbook: Effective Powder Processing
As many chemical processors know, processing powders can be tricky. Powder properties can be affected if the materials are stored for long periods. Powders can be compressed, vibrated, aerated and exposed to moisture. And specific processes like granulation, blending, drying, milling, lubricating and compression put requirements on how powders can be handled. In this Chemical Processing Powder eHandbook, we take a look at how to effectively process powder including:
Compression dryers – the case for choosing a solution that produces optimal air quality and low energy consumption
GHS – understanding the requirements and what it means to chemicals processors
Predicting powder flow behavior
Vibratory screen cleaning methods
Fine powder flushing - eliminating a common bin-afflicting problem caused by trapped air
Tubular Drag Conveying Technology – an alternative to pneumatic conveying
Chemical Processing Special Report: Migration
"Migration could be the biggest single issue facing automation end-users today," stresses a report from the ARC Advisory Group. ARC estimates that installed automation systems worth about $65 billion are reaching the end of their useful lives. Distributed control systems (DCSs) more than 20 years old will need replacement within the next ten years. In this Chemical Processing Special Report: Migration we cover:
Updating process control systems – understanding the challenges and missteps to avoid
Case Study: FMC Corporation – we look at the production processes, operational challenges and automated solutions this diversified global chemical company chose when migrating their DCS
Case Study: PRALCA – control systems migration for a petrochemicals facility
The business case for control systems migration - strategies for protecting investments, improving business results and reducing risks
CP Special Report: Hardware Safety
The U.S. Occupational Safety and Health Administration’s Process Safety Management (PSM) Standard [29 CFR 1910.119(j)] require plant management to identify and address hazards. Further challenging plant management, the mechanical integrity (MI) element of the PSM has been difficult for many facilities to implement. In fact, PSM audits by OSHA have consistently demonstrated that MI accounts for a large number of citations at most facilities. In this Chemical Processing Special Report, we take a look at how to effectively implement strategies to comply with PSM standards including:
Common piping, hoses and valves hazards – what PHA (Process Handling Analysis) teams should look for to improve the quality of the hazard evaluation
MI element of PSM – an in-depth look at the stated MI requirements, the perceived interpretation of these requirements and further considerations for identifying your plant’s compliance strategy
MI implications – the impact MI has on plant’s written procedures, training, inspection & testing, and how equipment deficiencies and quality assurance programs are managed
Continental Disc Corp.
Surviving the CFATS Site Security Plan – Tips for Inspection and Resubmission
As the Department of Homeland Security (DHS) moves forward with the Chemical Facility Anti-Terrorism Standards (CFATS), the program continues to evolve. This white paper describes the ongoing CFATS compliance process (which is a combination of technical, procedural, and personnel security) and also provides insight regarding how to develop or revise a comprehensive Site Security Plan (SSP) and prepare for a CFATS Authorization Inspection (AI). Recommendations are relevant to SSPs for all tier levels and should be considered for a facility's initial SSP submission and/or any required SSP resubmission. Download this white paper now: Tips for Inspection and Resubmission.
Tyco Integrated Security
Fired Up: Combustible Dust Raises Explosive Issues
Combustible dust fires happen in plants everyday. This white paper helps manufacturers learn more about combustible dust hazards and ways to handle combustible dust in your manufacturing plant in order to comply with OSHA's NEP. Learn more about choosing the right cleaning tools for your facility.
Nilfisk Industrial Vacuums
Chemical Processing Flow eHandbook: Monitoring Flow
The purpose of installing a flowmeter system is to accurately measure flow in a reliable manner. Issues related to physical properties, process parameters, electronic features and interconnections are often given much consideration. Relatively little emphasis, however, is given as to how well the flowmeter will perform its intended purpose. Adding to the confusion are the differences in how performance is expressed and the incomplete nature of the available information. Nevertheless, the quality of flow measurement should be a concern. This Chemical Processing eHandbook takes a look at technologies and solutions affecting flow including:
* Coriolis meters - steps you can take optimize performance when faced with entrained gas
* Magmeters -- why you should consider using them
* How to achieve effective flow control with centrifugal pumps
Preventing Phenolic Resin Reactor Accidents
An easy to use generalized vent sizing formula is illustrated to be consistent with large scale industry experience and dedicated phenolic runaway reaction tests performed by Fauske & Associates, LLC. The formula also clearly explains the 1999 catastrophic failure of a phenol-formaldehyde reactor resulting from a grossly undersized relief system.
Carbon Adsorption & Reactivation: Turning Obligation into Opportunity in the Chemical Process Industry
Chemical, petrochemical, and oil-reﬁning plants are process-intensive operations with regulatory requirements to protect the surrounding water and air from the effects of industrial pollution. This paper reviews activated carbon adsorption, the reactivation process, liquid phase and vapor phase adsorption design guidelines, and typical applications of the technology in industrial/environmental treatment.
This practical guide and checklist ties the unique operations of chemical manufacturers to specific ERP functionality and architecture. Topics include:
Variability and Quality
Product Accountability and Costing
Don't settle for a "one size fits all" ERP solution. With the "right fit" ERP solution, you will be able to streamline operations, reduce costs and scale production, while complying with federal regulations -- all with minimum customization.
Loss-On-Drying vs. Thermogravimetric Analysis
The key components needed to provide valuable information about the composition of a producer's FGD byproducts is an instrument that has capabilities to reach temperatures sufficient to drive the reactions of interest and to separate the tests so meaningful numbers are yielded at each stage.
White Paper: Helping Business Users Understand and Measure Data Quality
Many companies have invested heavily in mission-critical business software initiatives. Much time and effort has gone into deploying sophisticated customer relationship management solutions, adaptive supply chain software, ambitious data migration projects, and other endeavors. All too often, however, these worthy but expensive initiatives fail to deliver anticipated benefits because theyre hobbled by poor data. Download this white paper to learn how to understand and measure your business data for successful application.
Heating Water by Direct Steam Injection
Direct steam injection provides a solution where large volumes of hot water at precise temperatures are required, and saving space and energy are factors in the system design.
CP Powder eHandbook: Tips for Effective and Safe Handling of Solids
One of the trickiest materials to process, solids are comprised of powders or particulates, a continuous gaseous phase (usually air) and, almost always, a liquid component. Processors that handle solids know only too well the types of throughput problems that come up on a recurring basis. Effective, economical and safe slurry management; flowability during processing, accurate inventory and volume level management are all very real challenges faced by processors of solids. In this Chemical Processing Powder eHandbook, we take a look at how to effectively handle solids including:
Properly accounting for how bulk solids actually will flow in a vessel or overall process -- we take a look at some simple parameters that can often provide a good sense of flowability
Strategies for avoiding slurry trouble
Mitigating pipe segment force imbalances with Reactor Excursion and Leakage Analysis Program
Acoustics-based level measurement for accurate powder measurement in bins, tanks and silos
Explosion protection methods including suppression, isolation and venting
Preventive Maintenance of Chemical Hot-Oil Systems
Heat transfer and other process fluids -- from mineral oils to synthetic and organic-based formulas -- are the lifeblood of many critical operations within chemical and the process industries. Their condition reveals critical details about the health of the entire process itself, and that of the components of the system and their interoperation. Register for access to two special E-Books, which come in an interactive PDF format with links to additional web resources.
Gas Analysis Made Easy Plug and Play Tunable Diode Lasers
Oxygen monitoring is central to many process and safety applications, yet many solutions are cumbersome to install and costly to maintain. Tunable Diode Laser (TDL) technology has gone some way to simplifying matters. Now, new developments in TDL sensors mean measuring oxygen has never been easier or more affordable.