Process Engineering White Papers

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  • Chemical Processing Special Report: Beyond Condition Monitoring: Prevent Failures through Condition Management

    For years chemicals makers have tracked the health of key equipment yet they still grapple with unplanned outages that can significantly impact financial performance through lost production and extra repair costs. In this Special Report, we'll explore underlying condition monitoring challenges and introduce the concept of condition management -- an enhanced approach that helps companies reap the full benefit from their condition monitoring investments; we'll also discuss how CMMS tools can help to provide a clear understanding of maintenance operations performance as well as provide some guidance on what you can expect from a CMMS vendor. Lastly, listen to the lively discussion between Chemical Processing's Senior Digital Editor,Traci Purdum, and Edgewater Fullscope's Senior Vice President, Russell Smith, as they converse on how ERP can help manage the supply chain.

    Edgewater Fullscope
  • Alarm Philosophy Development

    A complete alarm philosophy document (APD) covers all elements, including design principles, KPIs and escalation policies. Creating an APD to outline these elements is the first step in a successful alarm management project. This paper provides an overview for the essential parts of a complete APD.

    TiPS Inc.
  • Inerting and Blanketing: New Cost-efficient Solution with Polarographic Sensors

    In this white paper, we review the new possibilities offered by measurement systems based on polarographic technology. Unlike other systems, polarographic sensors are built directly into the process gas stream, eliminating the need for cumbersome gas sampling and conditioning systems. Further, polarographic sensors require very little maintenance.

    Mettler Toledo
  • Energy Savings From Synchronous Belt Drives

    Approximately one-third of the electric motors in the industrial and commercial sectors use belt drives. If the efficiency of these systems were improved by just 5%, plants would see tremendous energy savings. Such savings are not out of reach. Synchronous belt drives operate so efficiently that they enable savings across many industrial applications.

  • Six Ways to Sustainability through Document & Business Processing

    Employ key "green" business technologies to reduce paper consumption, as well as comply with key regulations. Discover how Business Process Management and Document Management solutions can significantly slash material costs, while improving user productivity.

    CDC Software
  • Staying Competitive in the Changing Chemical Manufacturing Marketplace

    Positioned at the core of most supply chains, chemical firms must deal with many challenges to growing profitably -- flat demand, deflationary prices, and emerging competitors to name a few. Both chemicals firms large and small must develop the insight to change and win in today's ever-morphing competitive landscape. This white paper identifies and discusses how chemicals companies can combine data from many sources -- multiple ERP systems, multiple divisions and multiple applications -- maintenance, human capital, CRM, and supply chain to name just a few -- to create a complete or holistic view for critical decisions. Download now.

    Microsoft Dynamics
  • Continuous Valve Monitoring for Product Loss Prevention, Emission Reduction and ROI

    One of the challenges that companies have faced in implementation of continuous monitoring systems is the lack of infrastructure for sensing and data collection. The devices to be monitored are widely dispersed throughout plants with large areas, have no existing power or signal transmitting wire infrastructure, so the capital costs associated with the power and communication services have historically prohibited continuous monitoring. This white paper will unearth best practices to prevent product loss, reduce emissions and ensure ROI.

  • White Paper: Ten Tips for Completing a Site Security Plan

    Working on your Site Security Plan (SSP)? The next stage in the Chemical Facility Anti-Terrorism Standards (CFATS) compliance process requires covered facilities to submit a SSP. Given the importance of the SSP, covered facilities should address a number of factors while they complete this step in the CFATS regulation. Download this complimentary whitepaper now: Ten Tips for Completing your SSP.

    Tyco Integrated Security
  • SPECIAL REPORT: Condition Monitoring

    An exciting trend in the world of CMMS is the increasing sophistication of condition-based maintenance (CBM) features and functions vendors offer and maintenance professionals actually use. This Special Report covers:

    * Six steps to condition-based maintenance
    * Bolster your condition monitoring toolbox
    * Protect your condition-monitoring program from the recession guillotine
    * Go beyond condition monitoring

  • Alarm Rationalization

    While the activity of alarm rationalization is straightforward, its application can range from simple to extremely complex depending on resources and objectives. This white paper introduces two basic methodologies: Bounded or Unbounded, and evaluates the benefits of each.

    TiPS Incorporated
  • Best Practices in Demand and Inventory Planning for Chemical Companies

    It's a classic scenario in chemical manufacturing- struggling to coordinate the opinions of sales with manufacturing and supply chain initiatives on what, when, and where products should be produced. The lack of supply chain coordination can lead to frequent changes in production schedules, expedited shipments, excessive stock outs, poor customer service levels, lack of visibility into future demand, inventory in the wrong place and at the wrong time, and erosion of your margins.

    Ross Systems
  • Consider the Unique Requirements of Chemical Industries When Selecting ERP Software

    Support for off spec materials, formula management, changeovers, parallel operations, lot trace and trace, unlimited unit of measure conversions, is key.

    There are a host of enterprise resource planning (ERP) and supply chain management applications available to chemical manufacturers—the challenge is selecting the right one that offers a baseline product with industry-specific functionality. Many ERP applications available today are not industry-specific enough for chemical manufacturers and require major modifications, or, one must select from an industry template that may or may not fit specific needs.

    There is also the chance that the software provider may not exist in two to three years (e.g., it may be acquired and the product’s future may become unknown), or the provider may not be financially secure, adding long-term risk.

    Fullscope, Inc.
  • Benefits of State Based Control

    State Based Control is a plant automation control design based on the principle that all process facilities operate in recognized, definable Process States that represent a variety of normal and abnormal conditions of the process. State Based Control, implemented with the latest developments in object-based technologies, delivers direct benefits to its adopters in a variety of Operational Excellence categories. It results in productivity increases, higher asset utilization of both people and process, automated responses and recovery for abnormal conditions and provides an environment for knowledge capture directly into the control design.

    David Huffman, ABB Inc.
  • Special Report -- Control With Flow

    With changes in temperature, pressure, density and viscosity all affecting volumetric flowmeter measurement, how can continuous processors accurately measure the flow of fluids? Download this Special Report to find out how Coriolis flowmeters provide a direct mass measurement that is unaffected by changing process fluid characteristics – improving both accuracy and optimizing operations at your plant.

    Micro Motion
  • MES Harmonization in a Multi-Site, Multi-Country and Multi-Cultural Environment

    Case Study of a Plant to Enterprise Solution
    This white paper describes a case study of a real-life case harmonizing thirteen chemicals plants on one MES platform and bringing the plant floor at enterprise level – the Plant to Enterprise initiative (P2E) . The chemical plants are located on seven different production sites in four European countries: The Netherlands, Germany, Denmark and Sweden.

    MESA International
  • Successful Process Communications’ Best Kept Secret

    Sure, the process engineer is proud of his HMI (human machine interface) and the operations manager is pleased with his KPI (key performance indicators) dashboard and how effectively the system is running with the implementation of his new MES/MIS solution. The historian and analytic solution get all the credit when a field equipment crisis is averted. Does anyone ever think to thank the lowly driver? Without data, the HMI is just a pretty picture, and the best analytics in the world are only ideas without any basis in fact. Plus, tens or hundreds of thousand dollars are spent on that, while the driver budget isn't even a line item on the spec sheet. The communication arteries and veins reach out to all areas of the field equipment, sending and receiving data, efficiently and tirelessly ensuring the ability to acquire, analyze and adapt to the situations at hand.

    Roy Kok, Kepware Technologies
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