CP Powder eHandbook: Effective Powder Processing
As many chemical processors know, processing powders can be tricky. Powder properties can be affected if the materials are stored for long periods. Powders can be compressed, vibrated, aerated and exposed to moisture. And specific processes like granulation, blending, drying, milling, lubricating and compression put requirements on how powders can be handled. In this Chemical Processing Powder eHandbook, we take a look at how to effectively process powder including:
Compression dryers – the case for choosing a solution that produces optimal air quality and low energy consumption
GHS – understanding the requirements and what it means to chemicals processors
Predicting powder flow behavior
Vibratory screen cleaning methods
Fine powder flushing - eliminating a common bin-afflicting problem caused by trapped air
Tubular Drag Conveying Technology – an alternative to pneumatic conveying
Addressing dust hazards – including explosions
CP eHandbook: Use Energy Effectively
Effective energy management can help achieve more efficient use of energy without reducing production levels, product quality or employee morale, and without compromising safety and environmental standards. It should not only address higher efficiency generation, energy conversion, distribution and utilization, but also explore lower-cost energy alternatives. Simply put, energy management is optimizing the energy cost per unit of product output. In this Chemical Processing Energy Efficiency eHandbook, we take a look at how to achieve effective energy management including:
• Energy management programs – the roles and responsibilities needed to create an effective energy management program
• Internal and external resources needed for an effective energy management program including what to expect from top management
• Energy management basics – the five key activities to help reduce energy use
• Compression dryers – a review of three alternatives: heat, desiccant and refrigerant. Understanding whether the purchase “cost” outweighs the “value” in terms of energy consumption and production levels.
Chemical Processing Flow eHandbook: Best Practices for Flow
The purpose of installing a flowmeter system is to accurately measure flow in a reliable manner. Issues related to physical properties, process parameters, electronic features, interconnections can all affect the flowmeter performance. This Chemical Processing eHandbook takes a look at technologies and solutions affecting flow as well as the impact of specific regulations on flowmeter systems including:
Specifying the right slurry seal – understanding dual-seal and water-management options
Ground EMFs with Virtual Reference - New grounding method eases electromagnetic flowmeter installation and minimizes costs
Determine Boiler Size Using a Flowmeter - An inline vortex meter reveals the proper steam usage, resulting in significant savings and improved energy efficiency.
Chemical Processing’s Powder eHandbook: Process Powders with Ease
Processing powders can be tricky. During processing, powder properties can be affected by many different factors including if the materials are stored for long periods, if the materials are exposed to moisture, and by fluctuations in the mechanical processes that handle powders. In this Chemical Processing Powder eHandbook, we take a look at technologies and strategies for handling powders including:
Options for large drivers – with a focus on variable-speed electric motors
Innovative level measurement technologies
How shear cell instruments and relative humidity tests can determine a powders flow behavior
Indoor flameless venting – how modern technology can help eliminate the risk of damage and reduce maintenance costs
Learn how to process powders with ease. Download your copy of this Chemical Processing Powder eHandbook now.
Chemical Processing’s Flow eHandbook: The Many Facets of Flow
Issues related to physical properties, process parameters, electronic features and interconnections can all affect the flow of liquids and gases. Chemical Processors know that many factors such as flow rate, material temperature and liquid viscosity can effect how easily, or difficult it is to process flow. In this Chemical Processing Powder eHandbook, we take a look at technologies and strategies for managing flow including:
Properly positioning interlock valves - the obvious location may not be the most cost effective
How to pick the proper centrifugal pump - the impact of startup conditions and prospective operating points
Five important factors for storage tanks and how to determine the right tank for your needs
Variable area meters – factors to consider when selecting this device for measuring flow
Coriolis flow meters – understand how a straight-tube design provides several advantages for a varnish production application
Understand the many facets of flow. Download your copy of this Chemical Processing Flow eHandbook now.
Sight Flow Indicators Handbook
L.J. Star’s new 13-page engineering handbook covers the selection and application of sight flow indicators in chemical and pharmaceutical applications. There are many types of sight flow indicators, and the choice of which type is best for a particular application and process system is discussed in detail. A handy reference for experienced engineers and a useful guide for those new to sight flow indicators, it offers a full overview of sight flow indicators, covering design, materials, types of indication, types of glass, accessories, plus installation and maintenance tips.
Mixing Solutions and Slurries -- Effectively, Economically and Safely
Effectively mixing liquids and solids to create an optimal slurry is one of the perpetual challenges in the chemical industry. This case study demonstrates how an eductor-based mixing system can effectively handle a wide range of materials, utilizing the least amount of floor space, energy and human resources to achieve an optimized process. In addition, the eductor mixing system offers increased efficiencies over a conventional system of mixing by allowing solutions and slurries to be made on demand – as opposed to pre-mixed in large holding tanks. Another important benefit is the system limits exposure to operators, and mitigates issues of delivering solid material in a large vapor space. The design flexibility of an educator-based mixing system offers a high level of customization.
Chemical Processing’s Powder eHandbook: Optimize Powder Processing
Some chemical makers are missing opportunities to reduce operating costs and increase profits because they aren’t striving to re-engineer and streamline their processes. A plant often can achieve substantial benefits through simplified steps that do more and work better with less complexity. In this Chemical Processing Powder eHandbook, we take a look at strategies and solutions for optimizing powder processing including:
• Streamlining the chemical processing process – enhancing operations by removing complexities that creep in over time
• Suppression systems – How a properly designed and engineered suppression system offers many advantages including explosion aversion
• Mitigating the impact of uncertainty - how the correct weighing system and a proper maintenance schedule can ensure accuracy
Learn strategies for optimizing your powder processing. Download your copy of this Chemical Processing Powder eHandbook now.
Chemical Processing’s Powder eHandbook: Tips for Successful Powder Processing
Powders and the dust they create have a tendency to create a myriad of material handling headaches. For example, dust can wreak havoc on the performance and accuracy of many level sensors, rendering them inaccurate and unreliable. Powder particles under the influence of gravity can become compacted resulting in inter-particle friction that may prevent flow movement. In this Chemical Processing Powder eHandbook, we offer a few tips for optimizing powder processing.
Special Report: Making the Most of Migration
Perhaps the most critical challenge facing the automation industry is that of aging control systems at or near the end of their product lifecycles. A legacy control system can suffer from technical, functional or supply obsolescence. With a well-planned and executed control system migration, however, plants can improve availability and reliability, while increasing production flexibility. In this Chemical Processing Special Report: Making the Most of Migration, we take a look at: Obsolescence planning – addressing concerns and planning for a successful evolution strategy; Restoration Possibilities – how new tools and innovative methods support and breath new life into aging distributed control systems; DCS Migration; More!
Download your copy of this Chemical Processing Special Report: Making the Most of Migration now!
Chemical Processing’s Process Safety eHandbook: Tips for Safer Processing
Major accidents with multiple fatalities continue to occur worldwide in theprocess industries, causing distress to those involved and massive costs to companies. Almost daily, facilities in the process industries face a number of specific major accident hazard scenarios depending upon the nature of the substances they handle and their processing activities. These are caused by known initiating events such as failure of hardware or control systems, or errors by operating or maintenance staff. In this Chemical Processing Process Safety eHandbook, we provide tips for safer processing including:
>> The role of senior management including six important steps senior management should take to insure safer processing
>> Process safety documentation – strategies for ensuring that your documentation is up-to-date and readily accessible
Chemical Processing’s Level eHandbook: Best Practices for Level Management
Level measurement, which is the detection of the phase split between vapor/liquid, liquid/liquid, vapor/solid and even liquid/solid, is a key parameter in the operation and control of modern industrial processes. A reliable outcome depends on the phase conditions being relatively consistent under all process conditions. Unfortunately, the importance of level control isn’t always understood. Failure to measure level reliably has resulted in some of the most serious industrial accidents, including those at the Buncefield, U.K., fuel storage depot and BP’s Texas City refinery. In this Chemical Processing Level Management eHandbook, we discuss best practices for level management including:
How to Select the Right Liquid Level Sensor - It’s important to consider a variety of factors when choosing the type of technology
Properly Measure Liquid/Liquid Interfaces - Follow a simple rule for location of level gauge nozzles
Improve Reactor Vessel Measurement - Non-contact radar level meter speeds production and boosts worker safety
Download your copy of this Chemical Processing Process Level Management eHandbook now.
Chemical Processing’s Flow eHandbook: Master Flow Challenges
Issues related to physical properties, process parameters, electronic features and interconnections can all affect the flow of liquids and gases. Often working around the clock to process, transfer, and store sometimes hazardous and corrosive chemicals, processors must tackle issues related to physical properties and process parameters. In this Chemical Processing Flow eHandbook, we take a look at what it takes for chemical processors to master flow challenges for several types of materials with vastly different physical properties including:
How to increase process availability - coriolis mass flow meters provide reliable indication of gas entrainment
Overcoming the challenges of changing gas composition - new technology addresses need for more accurate and efficient biogas measuring
How to ensure proper control of parallel flow paths demands care
Case Study: Speed Pipe Installation - pipe-joining system eliminates need to weld or thread connections
Find out how to master flow challenges. Download your copy of this Chemical Processing Flow eHandbook now.