Chemical Processing Special Report: Beyond Condition Monitoring: Prevent Failures through Condition Management
For years chemicals makers have tracked the health of key equipment yet they still grapple with unplanned outages that can significantly impact financial performance through lost production and extra repair costs. In this Special Report, we'll explore underlying condition monitoring challenges and introduce the concept of condition management -- an enhanced approach that helps companies reap the full benefit from their condition monitoring investments; we'll also discuss how CMMS tools can help to provide a clear understanding of maintenance operations performance as well as provide some guidance on what you can expect from a CMMS vendor. Lastly, listen to the lively discussion between Chemical Processing's Senior Digital Editor,Traci Purdum, and Edgewater Fullscope's Senior Vice President, Russell Smith, as they converse on how ERP can help manage the supply chain.
Not All CPVC Piping Systems Perform The Same
Since its introduction to the market in 1959 by The Lubrizol Corp., chlorinated polyvinyl chloride (better known as CPVC) has proven to be an attractive alternative to traditional metallic piping systems in a wide variety of chemical process environments. Because it is inert to most mineral acids, bases, salts and aliphatic hydrocarbons, it offers a more reliable, long-term performance than many other materials, including metals and most non-metallic alternatives.
This white paper will explain why Lubrizol's newly developed Corzan CPVC Piping Systems are pressure rated 25% higher than traditional CPVC systems. Download now.
Alarm Philosophy Development
A complete alarm philosophy document (APD) covers all elements, including design principles, KPIs and escalation policies. Creating an APD to outline these elements is the first step in a successful alarm management project. This paper provides an overview for the essential parts of a complete APD.
Inerting and Blanketing: New Cost-efficient Solution with Polarographic Sensors
In this white paper, we review the new possibilities offered by measurement systems based on polarographic technology. Unlike other systems, polarographic sensors are built directly into the process gas stream, eliminating the need for cumbersome gas sampling and conditioning systems. Further, polarographic sensors require very little maintenance.
Chemical and Pharmaceutical Sight Glass Application Handbook
20-page Sight Glass Application Handbook is a convenient reference for experienced engineers and a great primer for those new to sight glass selection. It offers a full overview of sight glasses for chemical processes, including types of glass, construction, lighting, installation and maintenance.
Six Ways to Sustainability through Document & Business Processing
Employ key "green" business technologies to reduce paper consumption, as well as comply with key regulations. Discover how Business Process Management and Document Management solutions can significantly slash material costs, while improving user productivity.
Staying Competitive in the Changing Chemical Manufacturing Marketplace
Positioned at the core of most supply chains, chemical firms must deal with many challenges to growing profitably -- flat demand, deflationary prices, and emerging competitors to name a few. Both chemicals firms large and small must develop the insight to change and win in today's ever-morphing competitive landscape. This white paper identifies and discusses how chemicals companies can combine data from many sources -- multiple ERP systems, multiple divisions and multiple applications -- maintenance, human capital, CRM, and supply chain to name just a few -- to create a complete or holistic view for critical decisions. Download now.
Benefits of State Based Control
State Based Control is a plant automation control design based on the principle that all process facilities operate in recognized, definable Process States that represent a
variety of normal and abnormal conditions of the process. State Based Control, implemented with the latest developments in object-based technologies, delivers
direct benefits to its adopters in a variety of Operational Excellence categories. It results in productivity increases, higher asset utilization of both people and process,
automated responses and recovery for abnormal conditions and provides an environment for knowledge capture directly into the control design.
David Huffman, ABB Inc.
Special Report -- Control With Flow
With changes in temperature, pressure, density and viscosity all affecting volumetric flowmeter measurement, how can continuous processors accurately measure the flow of fluids? Download this Special Report to find out how Coriolis flowmeters provide a direct mass measurement that is unaffected by changing process fluid characteristics improving both accuracy and optimizing operations at your plant.
Successful Process Communications Best Kept Secret
Sure, the process engineer is proud of his HMI (human machine interface) and the operations manager is pleased with his KPI (key performance indicators) dashboard and how effectively the system is running with the implementation of his new MES/MIS solution. The historian and analytic solution get all the credit when a field equipment crisis is averted. Does anyone ever think to thank the lowly driver? Without data, the HMI is just a pretty picture, and the best analytics in the world are only ideas without any basis in fact. Plus, tens or hundreds of thousand dollars are spent on that, while the driver budget isn't even a line item on the spec sheet. The communication arteries and veins reach out to all areas of the field equipment, sending and receiving data, efficiently and tirelessly ensuring the ability to acquire, analyze and adapt to the situations at hand.
Roy Kok, Kepware Technologies
Intelligent Rotary Control Valve
NELES rotary control valves with Q-Trim have greater capacity than comparable globe-style linear valves with noise reduction trims widening rangeability, reducing weight and valve dimensions, and a 50% cost reduction compared to linear valves of comparable Cv. NELES rotary control valves from Metso Automation. Intelligent Reliability leads to Intelligent Results.
Why WirelessHART? The Right Standard at the Right Time
The WirelessHART standard provides a robust wireless protocol for the full range of process measurement, control and asset management applications. Based on the proven and familiar HART protocol, it enables users to quickly and easily gain the benefits of wireless technology while maintaining compatibility with existing devices, tools and systems.
HART Communication Foundation
Design Considerations for High Liquid Rate Tray Applications
Except for a few odd services, high liquid rate applications are typically the domain of either trays or random packings. Aside from the distributors, random packing designs are rather straightforward with the designer choosing the proper size to accommodate the fluid flow rates and achieve the desired efficiency. Trays, on the other hand, have a large variety of adjustable parameters and can be especially complex, especially when designed for high liquid rate applications.
Sulzer Chemtech USA, Inc.
Implementing Foundation fieldbus
This white paper provides some insight into the process for safely implementing Foundation fieldbus in an area of your facility that has a hazardous classification.
Moore Hawke Fieldbus
Pitfalls of pump piping
This white paper goes over the three major problems associated with poor pump piping and provides five rules to follow in order to avoid future pitfalls.
Ross Mackay Associates Ltd.
Oxygen in cell culture/venting ozonated vessels
This white paper outlines trends and opportunities for gasket standardization in processing plants ... including the potential for more reliable sealing, cost savings, inventory reduction, easier installation and safety practices. Steps are outlined for achieving success in gasket standardization across steel, glass-lined and FRP piping.
W. L. Gore & Associates, Inc.
Applying ISA-S88 to Software Migration Engineering
Dow Chemical maintains thousands of batch control systems world-wide built on its proprietary MOD 5 computer system. Over decades, they have been meticulous to preserve and enhance these systems. Dow intends to preserve and reap the rewards of this diligence by developing reverse engineering best practices and tools to migrate this intellectual property to next-generation platforms.
Managing Complex Equipment Status in a GMP Environment
Batch manufacturing systems must maintain the status of equipment, including which are available, dirty, out of service, etc. In industries that enforce Good Manufacturing Practices (GMPs), additional status types and values for process equipment must be maintained. Rules associated with the equipment status can be complex and involve the equipment class, current equipment state and time in the current
state. This paper covers the operator interface used to review the equipment status and the interlocking requirements between the recipe and batch phases based on multiple status types.