Process Engineering White Papers

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  • V-Cone flow meter test results | Chemical Processing

    The American Petroleum Institute Manual of Petroleum Measurement Standards published the results of flow meter tests at the Southwest Research Institute and Utah State University.

    Southwest Research Institute
  • How Chemical Processing Companies can cut up to 40% in quality management costs

    While all manufacturers have standard operating procedures (SOPs) in place for quality operations, how do executives know if individuals across the company’s various business units and geographic regions are following procedure?

    Global chemical manufacturers are turning to enterprise quality management systems (EQMS) to take control over quality operations. As a result, manufacturers can quickly identify and address deviations and complaints, uncover potential issues and implement global continuous quality improvements to cut up to 40% in quality management costs.

    In this paper, we examine:

    • The regulatory, operational and economic challenges facing chemical executives today as they work to deliver safer chemicals products in an increasingly regulated and competitive business environment
    • How a disconnected approach to quality management increases risks and costs for global chemical manufacturers
    • How an EQMS implemented as part of a company’s overall business strategy delivers operational and cost benefits that transform quality management from a cost center to a revenue driver

    Download white paper now.

  • Biodiesel Fuel From Palm Oil – Too Good to be Used as Fuel?

    The high prices for oil and gas have spotlighted other sources of fuel for internal combustion engines. Biofuel, a fuel derived from ethanol, and biodiesel fuel, a dieselequivalent derived from biological sources, are 2 possible substitutes for petrochemical fuel. Palm oil is increasingly used as feedstock for the production of biodiesel, but certain palm oil fractions have other uses, e.g., in the cosmetics and food industries. Sulzer Chemtech’s technology supports the separation of crude palm oil (CPO) in its valuable constituents.

    Sulzer Chemtech AG
  • Rectifier design for fuel ethanol plants reduces energy

    Plants have traditionally used trays in the distillation columns to produce fuels grade ethanol. Trays of various configurations have been adequate in this service and their technology is well founded. The ever-present desire to reduce the energy needed to produce a gallon of ethanol has opened the doors to structured packings being used in the rectification sections of ethanol distillation columns.

    Sulzer Chemtech USA
  • Removing Liquid From Gas

    Liquid entrainment in a gas stream can be a disturbance in many industrial processes. In natural-gas processing, higher-order hydrocarbons, water or impurities have to be separated from the main methane stream. Upstream of gas compressors, droplets that can damage the impellers, have to be removed. With the recently acquired Knitmesh technology and the strategic alliance with Shell Global Solutions, Sulzer Chemtech can supply a broad portfolio of advanced, tailor-made systems for gas/liquid separation to customers in all industries.

    Sulzer Chemtech USA
  • Design Considerations for High Liquid Rate Tray Applications

    Except for a few odd services, high liquid rate applications are typically the domain of either trays or random packings. Aside from the distributors, random packing designs are rather straightforward with the designer choosing the proper size to accommodate the fluid flow rates and achieve the desired efficiency. Trays, on the other hand, have a large variety of adjustable parameters and can be especially complex, especially when designed for high liquid rate applications.

    Sulzer Chemtech USA, Inc.
  • Biodiesel Fuel From Palm Oil – Too Good to be Used as Fuel?

    The high prices for oil and gas have spotlighted other sources of fuel for internal combustion engines. Biofuel, a fuel derived from ethanol, and biodiesel fuel, a dieselequivalent derived from biological sources, are two possible substitutes for petrochemical fuel.

    Sulzer Chemtech USA, Inc.
  • Specifying industrial fieldbus networks for automation

    Automation designers face many challenges and tradeoffs in the development of a successful network solution. This white paper discusses the necessary choices in selecting a network technology appropriate for various specific applications.

    Texas Instruments
  • Understand Heat-Transfer-Fluid Maximum Temperature Rating

    Manufacturers of heat transfer fluids assign a maximum temperature rating to each fluid. This rating must be considered to ensure the safe and efficient operation of the fluid. This paper explains the basis of the rating, how fluids degrade, and how the temperature profile in a heat transfer system affects fluid performance and life.

  • Alarm Philosophy Development

    A complete alarm philosophy document (APD) covers all elements, including design principles, KPIs and escalation policies. Creating an APD to outline these elements is the first step in a successful alarm management project. This paper provides an overview for the essential parts of a complete APD.

    TiPS Inc.
  • Alarm Rationalization

    While the activity of alarm rationalization is straightforward, its application can range from simple to extremely complex depending on resources and objectives. This white paper introduces two basic methodologies: Bounded or Unbounded, and evaluates the benefits of each.

    TiPS Incorporated
  • The 7 Steps to ICS and SCADA Security

    The past two years have been a real wakeup call for the industrial automation industry. For the first time ever it has been the target of sophisticated cyber attacks like Stuxnet, Night Dragon and Duqu.

    In addition, an unprecedented number of security vulnerabilities have been exposed in industrial control products and regulatory agencies are demanding compliance to complex and confusing regulations. Cyber security has quickly become a serious issue for professionals in the process and critical infrastructure industries.

    If you are a process control engineer, an IT professional in a company with an automation division, or a business manager responsible for safety or security, you may be wondering how your organization can get moving on more robust cyber security practices.

    In order to provide you with guidance in this area, Tofino Security and exida Consulting LLC have condensed material from numerous industry standards and best practice documents. They also combined experience in assessing the security of dozens of industrial control systems.

    The result is an easy-to-follow 7-step process.

    Tofino Security and exida Consulting LLC
  • White Paper: Ten Tips for Completing a Site Security Plan

    Working on your Site Security Plan (SSP)? The next stage in the Chemical Facility Anti-Terrorism Standards (CFATS) compliance process requires covered facilities to submit a SSP. Given the importance of the SSP, covered facilities should address a number of factors while they complete this step in the CFATS regulation. Download this complimentary whitepaper now: Ten Tips for Completing your SSP.

    Tyco Integrated Security
  • Surviving the CFATS Site Security Plan – Tips for Inspection and Resubmission

    As the Department of Homeland Security (DHS) moves forward with the Chemical Facility Anti-Terrorism Standards (CFATS), the program continues to evolve. This white paper describes the ongoing CFATS compliance process (which is a combination of technical, procedural, and personnel security) and also provides insight regarding how to develop or revise a comprehensive Site Security Plan (SSP) and prepare for a CFATS Authorization Inspection (AI). Recommendations are relevant to SSPs for all tier levels and should be considered for a facility's initial SSP submission and/or any required SSP resubmission. Download this white paper now: Tips for Inspection and Resubmission.

    Tyco Integrated Security
  • Maritime Transportation Security Act - Tips & Updates

    Remain informed about adjustments to MTSA and learn how the program continues to evolve. This paper provides regulatory updates on the current state of MTSA and information about Transportation Worker Identification Credential (TWIC). Find out about new challenges, such as harmonization with Chemical Facility Anti-Terrorism Standards (CFATS). The paper also covers the current discussion among industry and government officials regarding the differences associated with the MTSA and CFATS programs, including ways to coordinate chemical security regulations. Learn about TWIC reader pilot program updates, as well as practical tips for compliance. Download MTSA Tips & Updates Paper

    Tyco Integrated Security
  • Oxygen in cell culture/venting ozonated vessels

    This white paper outlines trends and opportunities for gasket standardization in processing plants ... including the potential for more reliable sealing, cost savings, inventory reduction, easier installation and safety practices. Steps are outlined for achieving success in gasket standardization across steel, glass-lined and FRP piping.

    W. L. Gore & Associates, Inc.
  • Gasket Standardization in the CPI

    This white paper outlines trends and opportunities for gasket standardization in processing plants ... including steps outlining how to achieve gasket standardization across steel, glass-lined and FRP piping.

    W. L. Gore & Associates, Inc.
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