Process Engineering White Papers

21-40 of 50 < first | | | last >
  • Chemical Processing’s Powder eHandbook: Optimize Powder Processing

    Some chemical makers are missing opportunities to reduce operating costs and increase profits because they aren’t striving to re-engineer and streamline their processes. A plant often can achieve substantial benefits through simplified steps that do more and work better with less complexity. In this Chemical Processing Powder eHandbook, we take a look at strategies and solutions for optimizing powder processing including: • Streamlining the chemical processing process – enhancing operations by removing complexities that creep in over time • Suppression systems – How a properly designed and engineered suppression system offers many advantages including explosion aversion • Mitigating the impact of uncertainty - how the correct weighing system and a proper maintenance schedule can ensure accuracy Learn strategies for optimizing your powder processing. Download your copy of this Chemical Processing Powder eHandbook now.

    05/15/2013
  • Chemical Processing’s Powder eHandbook: Process Powders with Ease

    Processing powders can be tricky. During processing, powder properties can be affected by many different factors including if the materials are stored for long periods, if the materials are exposed to moisture, and by fluctuations in the mechanical processes that handle powders. In this Chemical Processing Powder eHandbook, we take a look at technologies and strategies for handling powders including: Options for large drivers – with a focus on variable-speed electric motors Innovative level measurement technologies How shear cell instruments and relative humidity tests can determine a powders flow behavior Indoor flameless venting – how modern technology can help eliminate the risk of damage and reduce maintenance costs Learn how to process powders with ease. Download your copy of this Chemical Processing Powder eHandbook now.

    02/15/2013
  • Optimizing the Mixing of Powders into Liquids – Dust-free Induction and Dispersion

    Mixing of powders into liquids should be relatively easy. You pour powder onto the liquid's surface and then mix it in. However, this mixing can be very troublesome in production. This paper examines the various factors involved with mixing powders into liquids and how to avoid potential problems.

    Powder Technologies, Inc.
    10/22/2012
  • CP Powder eHandbook: Effective Powder Processing

    As many chemical processors know, processing powders can be tricky. Powder properties can be affected if the materials are stored for long periods. Powders can be compressed, vibrated, aerated and exposed to moisture. And specific processes like granulation, blending, drying, milling, lubricating and compression put requirements on how powders can be handled. In this Chemical Processing Powder eHandbook, we take a look at how to effectively process powder including:
    • Compression dryers – the case for choosing a solution that produces optimal air quality and low energy consumption
    • GHS – understanding the requirements and what it means to chemicals processors
    • Predicting powder flow behavior
    • Vibratory screen cleaning methods
    • Fine powder flushing - eliminating a common bin-afflicting problem caused by trapped air
    • Tubular Drag Conveying Technology – an alternative to pneumatic conveying
    • Addressing dust hazards – including explosions

    08/28/2012
  • Fired Up: Combustible Dust Raises Explosive Issues

    Combustible dust fires happen in plants everyday. This white paper helps manufacturers learn more about combustible dust hazards and ways to handle combustible dust in your manufacturing plant in order to comply with OSHA's NEP. Learn more about choosing the right cleaning tools for your facility.

    Nilfisk Industrial Vacuums
    07/25/2012
  • CP Powder eHandbook: Tips for Effective and Safe Handling of Solids

    One of the trickiest materials to process, solids are comprised of powders or particulates, a continuous gaseous phase (usually air) and, almost always, a liquid component. Processors that handle solids know only too well the types of throughput problems that come up on a recurring basis. Effective, economical and safe slurry management; flowability during processing, accurate inventory and volume level management are all very real challenges faced by processors of solids. In this Chemical Processing Powder eHandbook, we take a look at how to effectively handle solids including:
    • Properly accounting for how bulk solids actually will flow in a vessel or overall process -- we take a look at some simple parameters that can often provide a good sense of flowability
    • Strategies for avoiding slurry trouble
    • Mitigating pipe segment force imbalances with Reactor Excursion and Leakage Analysis Program
    • Acoustics-based level measurement for accurate powder measurement in bins, tanks and silos
    • Explosion protection methods including suppression, isolation and venting

    05/01/2012
  • Chemical Processing Powder eHandbook: Succeed at Solids Handling

    One of the trickiest materials to process, solids are comprised of powders or particulates, a continuous gaseous phase (usually air) and, almost always, a liquid component. Processors that handle solids know only too well the types of throughput problems that come up on a recurring basis. Clumping; effective, economical and safe slurry mixing; dust management and dust explosion risk mitigation are all very real challenges faced by processors of solids. In this Chemical Processing Powder eHandbook, we take a look at how to effectively handle solids including:
    • Clumping – the 10 most common sources of agglomeration in bulk solids and how to effectively manage them
    • Strategies for optimal slurry mixing
    • Level management detection in storage vessels
    • Dust explosion risks – how to identify and mitigate when processing solids
    • Managing solid cohesiveness with flow strategies

    Download your copy of this Chemical Processing Powder eHandbook now.

     

    02/13/2012
  • Gas And Dust Explosions -- Relief Sizing Formula

    A large number of analytical and highly empirical correlations including monograms reflecting changing standards have been or are being proposed separately for gas and dust explosion relief venting. This white paper provides a generalized formula that is applicable to both gas and dust deflagrations including subsonic and sonic pressure relief conditions and is consistent with available experimental data and industry experience. Application of the model is illustrated for dust explosions. Download now.

    Fauske & Associates
    05/06/2011
  • What Does It Cost To Own Your Dust Collector Filters?

    When choosing filters for your cartridge dust collector, a Total Cost of Ownership (TCO) calculation allows you to make the most economical and sustainable choice. TCO is a step-by-step evaluation that explores energy use, maintenance and other factors to compare the real costs of operating a dust collector with different filters. This white paper explains how to perform TCO calculations to save money, time and energy.

    Camfil Farr APC
    03/04/2011
  • OSHA & NFPA Compliant: Keeping Your Plant Safe

    In March 2008, OSHA reissued its Combustible Dust National Emphasis Program (NEP) notifying approximately 30,000 companies nationwide that they will be targeted for inspections over the next few years. Mettler Toledo recognizes that many manufacturers are not up-to-date on the latest hazardous area compliance regulations or may not know that their industry is subject to those regulations. Don't wait until your facility receives a surprise visit from OSHA or worse yet, for a catastrophic incident to occur. Take the proactive approach to addressing the "hazardous area advisory level" in your facility.

    Mettler Toledo
    09/20/2010
  • Asking The Right Questions About Cartridge Dust Collection

    Over the past decade, cartridge-style dust collectors have overtaken baghouses as the preferred technology for dust collection in the chemical processing industry. Combining high efficiency filtration with compact size and reduced pressure drop, a high efficiency cartridge dust collector will in most cases be the system of choice.

    Choosing the best cartridge collection system for a given application, however, involves research and attention to detail. This article will review four key areas of investigation. By reviewing these topics with a knowledgeable equipment supplier and knowing the right questions to ask, chemical manufacturing professionals will be better equipped to make informed dust collection decisions. Download this whitepaper now.

    Camfil Farr
    06/21/2010
  • How Well Do You Know Your Dust?

    The collection and testing of dust samples is a long-established practice used by many powder and bulk processors to make informed dust collection decisions. Dust testing protocols have not changed markedly in recent years. The importance of dust testing, however, has changed, and the implications are significant. While knowing your dust has always been good practice, it is rapidly becoming a necessity in today's regulatory climate.

    This article will review two separate types of testing: (1) explosibility testing, which is used to determine whether a dust is combustible; and (2) bench testing, which pinpoints numerous physical properties of the dust. Both categories of tests are needed to determine the best dust collection system for your application and whether explosion venting equipment must be part of that system.

    Camfil Farr
    03/16/2010
  • Rectifier design for fuel ethanol plants reduces energy

    Plants have traditionally used trays in the distillation columns to produce fuels grade ethanol. Trays of various configurations have been adequate in this service and their technology is well founded. The ever-present desire to reduce the energy needed to produce a gallon of ethanol has opened the doors to structured packings being used in the rectification sections of ethanol distillation columns.

    Sulzer Chemtech USA
    04/10/2007
  • Process Moisture Analysis using FT-NIR

    Manufacturing a pure product can be critically important to the next steps in the manufacture of a powder-based product. As a result the removal of residual moisture and solvents from the crystallization, filtration and drying steps can be crucial to producing a stable product.

    Bruker Optics
    06/28/2006
  • Use CFD to Improve Crystallization | Chemical Processing

    In this article, Kumar Dhanasekharan, Ph.D., technical specialist with the computational fluid dynamics (CFD) specialist Fluent, Inc., shows how modelling crystallizers using CFD can help improve process understanding, control crystal size distribution (CSD) and improve pharmaceutical crystallization results.

    Fluent
    03/06/2006
  • Aseptic PAT and Particle Monitoring

    In this white paper, Mark Hallworth, pharmaceutical manager for Particle Measuring Systems, discusses continuous monitoring methods, how they’re evolving, and why they’re important.

    Particle Measuring Systems
    02/06/2006
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