Process Engineering White Papers

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  • Reducing Water Consumption in Compressed Air Systems

    Compressed air systems are sometimes called the "4th Utility" due to their presence in almost all industrial processes and facilities. As US water consumption continues to increase, compressed air systems provide an opportunity for energy managers to reduce associated cooling water consumption and costs. In this white paper, we focus on the opportunity to reduce the water consumption of compressed air systems. Understanding the costs and the alternative types of cooling systems is an important first step. This white paper provides background on US water consumption in both the public and industrial sectors; it provides detail on industrial water consumption -- including industrial cooling water -- and its associated costs; it also details six different types of cooling systems available.

    Hitachi
    02/14/2012
  • Training Your Staff About Energy Efficiency -- A Chemical Processing Special Report

    Certainly over the last few years, how plants consume energy has made an impact on that plant's efficiency and profitability. But is everyone at your plant doing their part? From Process Engineers to Plant Managers, everyone can have a role in implementing and adhering to energy efficient practices and exploring ways to improve energy efficiency. Chemical Processing has taken an in-depth look at just how this can been accomplished and compiled a comprehensive Special Report titled: Training Plant Staff About Energy Efficiency. Now available for download, this informative Special Report covers such topics as training operators, available energy tools, assessing equipment and more.

    Pick Heaters
    08/12/2011
  • Special Report: Heat Transfer Fluids: Do's, Don'ts, and Best Practices

    Heat transfer fluids -- from mineral oils to synthetic and organic-based formulas -- are the lifeblood of many critical operations within the process industries. This special, interactive PDF looks at how plant personnel can better understand various fluids and fluid properties, and track the performance of their entire heat transfer system.

    03/21/2011
  • Chemical Processing Special Report: Beyond Condition Monitoring: Prevent Failures through Condition Management

    For years chemicals makers have tracked the health of key equipment yet they still grapple with unplanned outages that can significantly impact financial performance through lost production and extra repair costs. In this Special Report, we'll explore underlying condition monitoring challenges and introduce the concept of condition management -- an enhanced approach that helps companies reap the full benefit from their condition monitoring investments; we'll also discuss how CMMS tools can help to provide a clear understanding of maintenance operations performance as well as provide some guidance on what you can expect from a CMMS vendor. Lastly, listen to the lively discussion between Chemical Processing's Senior Digital Editor,Traci Purdum, and Edgewater Fullscope's Senior Vice President, Russell Smith, as they converse on how ERP can help manage the supply chain.

    Edgewater Fullscope
    12/16/2010
  • Alarm Philosophy Development

    A complete alarm philosophy document (APD) covers all elements, including design principles, KPIs and escalation policies. Creating an APD to outline these elements is the first step in a successful alarm management project. This paper provides an overview for the essential parts of a complete APD.

    TiPS Inc.
    10/13/2010
  • Energy Savings From Synchronous Belt Drives

    Approximately one-third of the electric motors in the industrial and commercial sectors use belt drives. If the efficiency of these systems were improved by just 5%, plants would see tremendous energy savings. Such savings are not out of reach. Synchronous belt drives operate so efficiently that they enable savings across many industrial applications.

    Gates
    09/23/2010
  • The Green Solution

    The ever present emphasis on technological efficiency is just one of several forces behind the pressure on companies to "go green" despite a trying economy. The ultimate criterion that determines whether a motor is truly green is energy efficiency. Technology, long the key to efficiency, can help resolve this issue.

    PdMA Corp.
    03/08/2010
  • Special Report: Energy Efficiency

    Reducing energy consumption and your plant’s environmental impact is a hot topic. In this Special Report we take a look at the organizational obstacles to avoid, how to enroll your employees in the quest, and the steps you need to take in order to manage your energy costs. We also delve in to practical energy efficient applications such as recovering exhaust heat in air conditioned facilities and the use of carbon synchronous belts.

    Gates Corporation
    10/01/2008
  • How To Use Projects to Master Asset Management

    Learn why project management functionality that is tightly integrated with Enterprise Asset Management (EAM) and Asset Lifecycle Management (ALM) tools is essential to executives of asset-intensive industries. Without such integration, data needed for both strategic decision-making and tactical maintenance of plant assets is at risk.

    IFS
    07/01/2008
  • Clean Compressed Air

    Good air preparation should consider the energy consumption of the system and air treatment equipment.

    Norgren
    11/27/2005
  • Energy Efficiency - The Other Alternative Fuel

    Proven methods for industry to reduce energy consumption and environmental impact are already at hand. These cost-effective solutions promise substantial return-on-investment now and in the future, without sacrificing performance or quality. For most companies and organizations, the answers to maintaining a competitive edge in this era of rising energy costs are readily available. By applying a suite of cost-effective power and automation solutions from technology leaders like ABB, these facilities can achieve substantial energy savings today without waiting for the "alternative fuels" of the future.

    ABB
    09/27/2005
  • Accurate Steam Mass Measurement

    Vortex meters are ideal for measuring saturated steam flow, and now can be used to measure mass flow with integrated temperature sensor and controller software. These meters can also be integrated into a Foundation Fieldbus industrial network system.

    10/15/2004
  • Understand Heat-Transfer-Fluid Maximum Temperature Rating

    Manufacturers of heat transfer fluids assign a maximum temperature rating to each fluid. This rating must be considered to ensure the safe and efficient operation of the fluid. This paper explains the basis of the rating, how fluids degrade, and how the temperature profile in a heat transfer system affects fluid performance and life.

    Therminol
    10/11/2004
  • Properly Clean Organic Heat Transfer Fluid Systems

    Maintaining peak performance of organic heat transfer fluids can require removal of dirt and pipe scale, oxidation, thermal degradation, and process contamination. This paper describes the appropriate cleaning techniques for dealing with solids; sludge, high-viscosity fluid and residues; process contamination; and hard coke.

    09/10/2004
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