Support for off spec materials, formula management, changeovers, parallel operations, lot trace and trace, unlimited unit of measure conversions, is key.
There are a host of enterprise resource planning (ERP) and supply chain management applications available to chemical manufacturersthe challenge is selecting the right one that offers a baseline product with industry-specific functionality. Many ERP applications available today are not industry-specific enough for chemical manufacturers and require major modifications, or, one must select from an industry template that may or may not fit specific needs.
There is also the chance that the software provider may not exist in two to three years (e.g., it may be acquired and the products future may become unknown), or the provider may not be financially secure, adding long-term risk.07/17/2009
Read about the 10 factors that will impact the design, construction and operation of these next-generation pilot plant units.
Learn about new pilot plant development methods.
Understand the role operational guidance plays in successful pilot plant development.06/29/2009
State Based Control is a plant automation control design based on the principle that all process facilities operate in recognized, definable Process States that represent a variety of normal and abnormal conditions of the process. State Based Control, implemented with the latest developments in object-based technologies, delivers direct benefits to its adopters in a variety of Operational Excellence categories. It results in productivity increases, higher asset utilization of both people and process, automated responses and recovery for abnormal conditions and provides an environment for knowledge capture directly into the control design.05/14/2009
With changes in temperature, pressure, density and viscosity all affecting volumetric flowmeter measurement, how can continuous processors accurately measure the flow of fluids? Download this Special Report to find out how Coriolis flowmeters provide a direct mass measurement that is unaffected by changing process fluid characteristics improving both accuracy and optimizing operations at your plant.03/30/2009
This 18-page white paper explores a new option flameless venting which has recently been developed for dust explosions and is being actively marketed as an alternative to vent ducting.11/03/2008
The performance of wireless networks can change over time due to increased performance demands, changes in the radio frequency (RF) environment and changes in the physical environment. This article will explore the use of a wireless diagnostic OLE for Process Control (OPC) server technology to embed diagnostic information in human machine interfaces (HMIs), thus optimizing industrial wireless network performance.09/30/2008
Learn why project management functionality that is tightly integrated with Enterprise Asset Management (EAM) and Asset Lifecycle Management (ALM) tools is essential to executives of asset-intensive industries. Without such integration, data needed for both strategic decision-making and tactical maintenance of plant assets is at risk.07/01/2008
NELES rotary control valves with Q-Trim have greater capacity than comparable globe-style linear valves with noise reduction trims widening rangeability, reducing weight and valve dimensions, and a 50% cost reduction compared to linear valves of comparable Cv. NELES rotary control valves from Metso Automation. Intelligent Reliability leads to Intelligent Results.06/16/2008
Ensuring the security of industrial control systems is hardly a new topic. The earliest users of modern control systems in power stations and chemical plants saw the need to protect access to vital control functions from unauthorized use. Similarly, in industries such as fine chemical or pharmaceutical where the process is the product, manufacturers have always sought to protect the secrets of their unique processes from the prying eyes of industrial spies. This white paper by ARC describes how the Siemens AG PCS7 Security Concept bundles key security measures in seveal specific areas to create a deep hierarchy of security known as defense in depth.02/25/2008
The WirelessHART standard provides a robust wireless protocol for the full range of process measurement, control and asset management applications. Based on the proven and familiar HART protocol, it enables users to quickly and easily gain the benefits of wireless technology while maintaining compatibility with existing devices, tools and systems.11/16/2007
Except for a few odd services, high liquid rate applications are typically the domain of either trays or random packings. Aside from the distributors, random packing designs are rather straightforward with the designer choosing the proper size to accommodate the fluid flow rates and achieve the desired efficiency. Trays, on the other hand, have a large variety of adjustable parameters and can be especially complex, especially when designed for high liquid rate applications.09/17/2007
Batch manufacturing systems must maintain the status of equipment, including which are available, dirty, out of service, etc. In industries that enforce Good Manufacturing Practices (GMPs), additional status types and values for process equipment must be maintained. Rules associated with the equipment status can be complex and involve the equipment class, current equipment state and time in the current state. This paper covers the operator interface used to review the equipment status and the interlocking requirements between the recipe and batch phases based on multiple status types.06/13/2006
Batch process control security is becoming a critical concern for the process control domain, IT technology infrastructure and the business enterprise. This paper explores several key security concerns in batch control system architectures and methods for addressing these issues.05/11/2006
Industrial automation is no longer limited by the walls of a production facility. More and more automation is being handled via remote communication, whether its from the office or from the comfort of your own home. Todays PLCs give you the ability to access your control system to handle such tasks as monitoring via a website to determine the condition of a machine or check other statistics.04/24/2006
Nine manufacturers participated in the FuRIOS study, which was conduced under the lead of an end user company that compared its use of fieldbus and remote I/O in full detail.02/10/2006
This document describes best practices for the reference architecture for a process control system network and its interfaces to a corporate network. The papers objective is to give the reader an understanding of the techniques utilized to securely connect these networks.01/11/2006
This application note from Delta Controls outlines selection and installation criteria for using admittance probes to monitor the level of powders, liquids and other materials. Dielectric constants of more than 200 materials are included.01/05/2006
Automation designers face many challenges and tradeoffs in the development of a successful network solution. This white paper discusses the necessary choices in selecting a network technology appropriate for various specific applications.10/12/2005
Proven methods for industry to reduce energy consumption and environmental impact are already at hand. These cost-effective solutions promise substantial return-on-investment now and in the future, without sacrificing performance or quality. For most companies and organizations, the answers to maintaining a competitive edge in this era of rising energy costs are readily available. By applying a suite of cost-effective power and automation solutions from technology leaders like ABB, these facilities can achieve substantial energy savings today without waiting for the "alternative fuels" of the future.09/27/2005
In the real world, sharing PCN data with external systems and accessing PCN systems from external sources is fast becoming a business necessity. This paper provides some generic guidelines for enabling secure connectivity between PCNs and external systems.09/16/2005