Process Engineering White Papers

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  • Reducing Water Consumption in Compressed Air Systems

    Compressed air systems are sometimes called the "4th Utility" due to their presence in almost all industrial processes and facilities. As US water consumption continues to increase, compressed air systems provide an opportunity for energy managers to reduce associated cooling water consumption and costs. In this white paper, we focus on the opportunity to reduce the water consumption of compressed air systems. Understanding the costs and the alternative types of cooling systems is an important first step. This white paper provides background on US water consumption in both the public and industrial sectors; it provides detail on industrial water consumption -- including industrial cooling water -- and its associated costs; it also details six different types of cooling systems available.

  • Rotary Tank Cleaning and Cost Savings

    Specific case studies on the benefits of rotary impingement and CIP optimization vs. the standard tank cleaning processes. Benefits include: increased revenue and production with drastic reductions of operating costs pertaining to tank cleaning.

    Gamajet Cleaning Systems, Inc.
  • Special Report: Heat Transfer Fluids: Do's, Don'ts, and Best Practices

    Heat transfer fluids -- from mineral oils to synthetic and organic-based formulas -- are the lifeblood of many critical operations within the process industries. This special, interactive PDF looks at how plant personnel can better understand various fluids and fluid properties, and track the performance of their entire heat transfer system.

  • Chemical Processing Special Report: Beyond Condition Monitoring: Prevent Failures through Condition Management

    For years chemicals makers have tracked the health of key equipment yet they still grapple with unplanned outages that can significantly impact financial performance through lost production and extra repair costs. In this Special Report, we'll explore underlying condition monitoring challenges and introduce the concept of condition management -- an enhanced approach that helps companies reap the full benefit from their condition monitoring investments; we'll also discuss how CMMS tools can help to provide a clear understanding of maintenance operations performance as well as provide some guidance on what you can expect from a CMMS vendor. Lastly, listen to the lively discussion between Chemical Processing's Senior Digital Editor,Traci Purdum, and Edgewater Fullscope's Senior Vice President, Russell Smith, as they converse on how ERP can help manage the supply chain.

    Edgewater Fullscope
  • Energy Savings From Synchronous Belt Drives

    Approximately one-third of the electric motors in the industrial and commercial sectors use belt drives. If the efficiency of these systems were improved by just 5%, plants would see tremendous energy savings. Such savings are not out of reach. Synchronous belt drives operate so efficiently that they enable savings across many industrial applications.

  • The Green Solution

    The ever present emphasis on technological efficiency is just one of several forces behind the pressure on companies to "go green" despite a trying economy. The ultimate criterion that determines whether a motor is truly green is energy efficiency. Technology, long the key to efficiency, can help resolve this issue.

    PdMA Corp.
  • SPECIAL REPORT: Condition Monitoring

    An exciting trend in the world of CMMS is the increasing sophistication of condition-based maintenance (CBM) features and functions vendors offer and maintenance professionals actually use. This Special Report covers:

    * Six steps to condition-based maintenance
    * Bolster your condition monitoring toolbox
    * Protect your condition-monitoring program from the recession guillotine
    * Go beyond condition monitoring

  • Special Report: Energy Efficiency

    Reducing energy consumption and your plant’s environmental impact is a hot topic. In this Special Report we take a look at the organizational obstacles to avoid, how to enroll your employees in the quest, and the steps you need to take in order to manage your energy costs. We also delve in to practical energy efficient applications such as recovering exhaust heat in air conditioned facilities and the use of carbon synchronous belts.

    Gates Corporation
  • Improving Plant Production with Wireless Condition Monitoring

    Mechanical failure of motors, drives and other vital electromechanical equipment are among the most common reasons for production stoppages. Fortunately, recent advancements in vibration monitoring and data analysis have lead to condition monitoring systems that can accurately detect a problem before failure, thus reducing costly machine shutdowns and maximizing production output. These systems are installed on the monitored equipment and are typically networked back to a central computer for data analysis and alarm annunciation. Because the machines may be in remote locations where network infrastructure is not available, or on moving platforms where hardwired network connectivity is not practical, wireless communications is a networking alternative that offer installation cost savings, quicker deployment and even improved reliability in certain situations.

    Jim Ralston, Wireless Sales Engineer, ProSoft Technology
  • Aseptic PAT and Particle Monitoring

    In this white paper, Mark Hallworth, pharmaceutical manager for Particle Measuring Systems, discusses continuous monitoring methods, how they’re evolving, and why they’re important.

    Particle Measuring Systems
  • Clean Compressed Air

    Good air preparation should consider the energy consumption of the system and air treatment equipment.

  • Energy Efficiency - The Other Alternative Fuel

    Proven methods for industry to reduce energy consumption and environmental impact are already at hand. These cost-effective solutions promise substantial return-on-investment now and in the future, without sacrificing performance or quality. For most companies and organizations, the answers to maintaining a competitive edge in this era of rising energy costs are readily available. By applying a suite of cost-effective power and automation solutions from technology leaders like ABB, these facilities can achieve substantial energy savings today without waiting for the "alternative fuels" of the future.

  • Accurate Steam Mass Measurement

    Vortex meters are ideal for measuring saturated steam flow, and now can be used to measure mass flow with integrated temperature sensor and controller software. These meters can also be integrated into a Foundation Fieldbus industrial network system.

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