Reliability programs are now standard business practice in companies that rely heavily on machines, equipment and other physical assets. But, in today’s lean economy, companies have fewer resources than ever to manage and maintain these assets. Plants face challenges in identifying new and cost-effective ways to ensure their assets are performing and that they are managing to minimize operational risks. In this Chemical Processing Reliability/Asset Management eHandbook we take a look at proactive approaches for improving reliability and maintenance in today’s processing plant including:
• Equipment rotation: identify damaged and worn components before they cause problems • Backflush strategies: flow reversal can remove fiber buildup in heat exchangers • Advanced Reliability Management: key steps for leveraging limited resources and critical assets • Predictive Maintenance: detailed analysis of maintenance records can further improve equipment reliability • More!
White Paper: Understanding the Risks Associated with FIBCs and Electrostatic Hazards
Flexible Intermediate Bulk Containers (FIBCs) have found their niche in the worldwide transportation of powdered, flaked and granulated products. FIBCs are typically made of woven plastic with some type of liner insert and are often referred to as super sacks, big bags or bulk bags in industry. During filling and emptying of FIBCs there is a steady accumulation of static charge that can result in electrostatic discharges from the FIBC. This may in turn provide sufficient energy for ignition of combustible particulate solids or flammable vapors, not to mention unsettling shocks to nearby personnel. In this white paper we review the NFPA 654 Standard for the Prevention of Fire and Dust Explosions from Combustible Particulate Solids and the importance of why identifying the Minimum Ignition Energy (MIE) of your combustible dust or flammable vapor is a necessary component for selecting the correct FIBC Type for your application. Download now.
No More Risky Business With Virtual Patching
Patching process control system software to remove security vulnerabilities is fraught with risk. System issues can be the result of installing a patch, but a system is also vulnerable without patching. Fortunately, virtual patching can improve the process and raise the system’s security at the same time.
No More Tears for Control System Migration
While upgrading process control systems is vital to maintaining a plant’s performance, the migration process often brings confusion and frustration for customers. See how Honeywell keeps control systems running at the best possible performance throughout the migration process and into the future.
PRALCA’s Path to Modernization
With an aging installed legacy Distributed Control System (DCS), the PRALCA petrochemical plant needed advanced control strategies to improve plant efficiency. Find out how a comprehensive migration solution extended the life of plant equipment and provided a cost-effective path forward to the latest automation technology.
Expanding Production at FMC Lithium
FMC Minera del Altiplano, a leader in the mining of lithium ores and brines, wanted to automate its production processes but lacked sufficient capacity to keep pace with continuous operational improvements. See how FMC expanded processing capacity while minimizing risks to critical plant information.
Chemical Processing Special Report: Migration
"Migration could be the biggest single issue facing automation end-users today," stresses a report from the ARC Advisory Group. ARC estimates that installed automation systems worth about $65 billion are reaching the end of their useful lives. Distributed control systems (DCSs) more than 20 years old will need replacement within the next ten years. In this Chemical Processing Special Report: Migration we cover:
Updating process control systems – understanding the challenges and missteps to avoid
Case Study: FMC Corporation – we look at the production processes, operational challenges and automated solutions this diversified global chemical company chose when migrating their DCS
Case Study: PRALCA – control systems migration for a petrochemicals facility
The business case for control systems migration - strategies for protecting investments, improving business results and reducing risks
CP Special Report: Hardware Safety
The U.S. Occupational Safety and Health Administration’s Process Safety Management (PSM) Standard [29 CFR 1910.119(j)] require plant management to identify and address hazards. Further challenging plant management, the mechanical integrity (MI) element of the PSM has been difficult for many facilities to implement. In fact, PSM audits by OSHA have consistently demonstrated that MI accounts for a large number of citations at most facilities. In this Chemical Processing Special Report, we take a look at how to effectively implement strategies to comply with PSM standards including:
Common piping, hoses and valves hazards – what PHA (Process Handling Analysis) teams should look for to improve the quality of the hazard evaluation
MI element of PSM – an in-depth look at the stated MI requirements, the perceived interpretation of these requirements and further considerations for identifying your plant’s compliance strategy
MI implications – the impact MI has on plant’s written procedures, training, inspection & testing, and how equipment deficiencies and quality assurance programs are managed
Continental Disc Corp.
Fired Up: Combustible Dust Raises Explosive Issues
Combustible dust fires happen in plants everyday. This white paper helps manufacturers learn more about combustible dust hazards and ways to handle combustible dust in your manufacturing plant in order to comply with OSHA's NEP. Learn more about choosing the right cleaning tools for your facility.
Nilfisk Industrial Vacuums
Chemical Processing Flow eHandbook: Monitoring Flow
The purpose of installing a flowmeter system is to accurately measure flow in a reliable manner. Issues related to physical properties, process parameters, electronic features and interconnections are often given much consideration. Relatively little emphasis, however, is given as to how well the flowmeter will perform its intended purpose. Adding to the confusion are the differences in how performance is expressed and the incomplete nature of the available information. Nevertheless, the quality of flow measurement should be a concern. This Chemical Processing eHandbook takes a look at technologies and solutions affecting flow including:
* Coriolis meters - steps you can take optimize performance when faced with entrained gas
* Magmeters -- why you should consider using them
* How to achieve effective flow control with centrifugal pumps
This practical guide and checklist ties the unique operations of chemical manufacturers to specific ERP functionality and architecture. Topics include:
Variability and Quality
Product Accountability and Costing
Don't settle for a "one size fits all" ERP solution. With the "right fit" ERP solution, you will be able to streamline operations, reduce costs and scale production, while complying with federal regulations -- all with minimum customization.
Preventive Maintenance of Chemical Hot-Oil Systems
Heat transfer and other process fluids -- from mineral oils to synthetic and organic-based formulas -- are the lifeblood of many critical operations within chemical and the process industries. Their condition reveals critical details about the health of the entire process itself, and that of the components of the system and their interoperation. Register for access to two special E-Books, which come in an interactive PDF format with links to additional web resources.
Cost-Justify Your Reliability Initiatives
For the latest strategies on how to set an effective reliability program, download this Special Report: Cost-Justify Your Reliability Initiatives.
In this report youll find:
Predictive tools and technologies for enhanced equipment reliability
The four things a plant manager can do that maximize reliability
Critical equipment for an effective maintenance program
You're Agile or You're Dead
Market activity shows that manufacturing in North America and Western Europe won't die soon, but some manufacturers will. The future belongs to the agile, and this white paper is your survival guide. Learn how to implement change, achieve real sustainability and boost profitability for the long run.
Productivity Improvement with Wireless Steam
When steam traps leak or fail, energy is lost and there could also be steam equipment failure or damage and potential safety hazards. A major food manufacturer improved their steam trap program and enhanced their ongoing leak repair campaign with remote steam trap monitoring using Smart Wireless Solutions from Emerson.
The 7 Steps to ICS and SCADA Security
The past two years have been a real wakeup call for the industrial automation industry. For the first time ever it has been the target of sophisticated cyber attacks like Stuxnet, Night Dragon and Duqu.
In addition, an unprecedented number of security vulnerabilities have been exposed in industrial control products and regulatory agencies are demanding compliance to complex and confusing regulations. Cyber security has quickly become a serious issue for professionals in the process and critical infrastructure industries.
If you are a process control engineer, an IT professional in a company with an automation division, or a business manager responsible for safety or security, you may be wondering how your organization can get moving on more robust cyber security practices.
In order to provide you with guidance in this area, Tofino Security and exida Consulting LLC have condensed material from numerous industry standards and best practice documents. They also combined experience in assessing the security of dozens of industrial control systems.