By understanding the key functions and architecture of a process-oriented, formula based ERP application, you will have a better foundation for choosing a solution that best suits your company and type of manufacturing.
This practical guide and checklist ties the unique operations of chemical manufacturers to specific ERP functionality and architecture. Topics include:
Variability and Quality
Product Accountability and Costing
Don't settle for a "one size fits all" ERP solution. With the "right fit" ERP solution, you will be able to streamline operations, reduce costs and scale production, while complying with federal regulations -- all with minimum customization.
The key components needed to provide valuable information about the composition of a producer's FGD byproducts is an instrument that has capabilities to reach temperatures sufficient to drive the reactions of interest and to separate the tests so meaningful numbers are yielded at each stage.
Many companies have invested heavily in mission-critical business software initiatives. Much time and effort has gone into deploying sophisticated customer relationship management solutions, adaptive supply chain software, ambitious data migration projects, and other endeavors. All too often, however, these worthy but expensive initiatives fail to deliver anticipated benefits because theyre hobbled by poor data. Download this white paper to learn how to understand and measure your business data for successful application.
Oxygen monitoring is central to many process and safety applications, yet many solutions are cumbersome to install and costly to maintain. Tunable Diode Laser (TDL) technology has gone some way to simplifying matters. Now, new developments in TDL sensors mean measuring oxygen has never been easier or more affordable.
Extractive systems for oxygen measurement in inerting/blanketing applications require a great deal of maintenance. Even if well maintained they are subject to failure due to their complexity. In-line systems based on polarographic probes are far more reliable and require minimal maintenance.
Dependable pH determination in chlor-alkali brine is notoriously difficult. Process conditions and high impedance signals from pH sensors mean maintaining measurement accuracy has been a headache for instrumentation engineers - until now.
Market activity shows that manufacturing in North America and Western Europe won't die soon, but some manufacturers will. The future belongs to the agile, and this white paper is your survival guide. Learn how to implement change, achieve real sustainability and boost profitability for the long run.
Precise process control strategies have accelerated the use of on-line chemical composition analyzers in plant applications. Contaminants in plant samples are the most frequent cause of problems with on-line analyzers. Trace contaminants can rapidly build up and cause instrument failure.
Implementation of rapid loss on drying and ash analyzers significantly reduces testing times associated with traditional methods, allowing companies to bring products to market faster, increasing production. These features will aide biomass material manufacturers in maximizing control of the market.
Automation systems today have become warehouses of knowledge and information. Beyond system configuration, years of effort is inevitably invested in them. This paper will discuss a few factors contributing to the automation knowledge crisis, present industry examples, and provide an optimal solution
Over the past 10 years, manufacturers have faced an increasing number of compliance and product quality challenges, ranging from new regulations to product recalls. This White Paper details the business case for an integrated and comprehensive view of product and REACH compliance processes. If "done right," it is expected that these improvements to the compliance process can not only provide time and cost savings but also open doors to new markets, lower risks associated with complex supply chains, protect the reputation of the brand, and create a foundation for environmental sustainability.
A complete alarm philosophy document (APD) covers all elements, including design principles, KPIs and escalation policies. Creating an APD to outline these elements is the first step in a successful alarm management project. This paper provides an overview for the essential parts of a complete APD.
In this white paper, we review the new possibilities offered by measurement systems based on polarographic technology. Unlike other systems, polarographic sensors are built directly into the process gas stream, eliminating the need for cumbersome gas sampling and conditioning systems. Further, polarographic sensors require very little maintenance.
This white paper outlines how the chemicals industry's leading operators are successfully transforming their operations to achieve a competitive advantage for decades to come. Learn what chemicals operators are doing to: improve integration and collaboration with supply-chain partners both upstream and downstream; Establish business processes and use management systems to better identify and manage both customer demand and volatile supply channels; Innovate both new products and feedstock sources and, Upgrade operations and optimize processes with improvement methodologies such as Lean.
Gaseous oxygen measurement with amperometric sensors is the most direct and easiest solution for oxidation and explosion protection.
Unwelcome oxygen Tank blanketing is the process of filling the headspace in storage vessels and reactors with an inert gas to prevent its contents from exploding, degrading or polymerizing and to protect equipment from corrosion. A blanketing system is normally designed such that it operates under higher than atmospheric pressures, therefore preventing outside air from entering the vessel. As oxygen and moisture in the air can be undesired in numerous processes and applications, blanketing is done in a wide range of industries, varying from (petro)chemical to food and beverage, pharmaceutical to pure water.
Whether we are headed toward an economic rebound or continuing with the current economic downturn, specialty chemicals manufacturers should take steps now in order to get or keep a competitive edge. But what steps should specialty chemicals manufacturers take? This Special Report will discuss actionable strategies including: Reducing costs while maintaining quality and compliance; Committing not just to "lean manufacturing" but to "lean supply chain" strategies; Implementing "agile manufacturing" practices.
While the activity of alarm rationalization is straightforward, its application can range from simple to extremely complex depending on resources and objectives. This white paper introduces two basic methodologies: Bounded or Unbounded, and evaluates the benefits of each.
Support for off spec materials, formula management, changeovers, parallel operations, lot trace and trace, unlimited unit of measure conversions, is key.
There are a host of enterprise resource planning (ERP) and supply chain management applications available to chemical manufacturersthe challenge is selecting the right one that offers a baseline product with industry-specific functionality. Many ERP applications available today are not industry-specific enough for chemical manufacturers and require major modifications, or, one must select from an industry template that may or may not fit specific needs.
There is also the chance that the software provider may not exist in two to three years (e.g., it may be acquired and the products future may become unknown), or the provider may not be financially secure, adding long-term risk.
Case Study of a Plant to Enterprise Solution
This white paper describes a case study of a real-life case harmonizing thirteen chemicals plants on one MES platform and bringing the plant floor at enterprise
level the Plant to Enterprise initiative (P2E) . The chemical plants are located on seven different production sites in four European countries: The Netherlands,
Germany, Denmark and Sweden.
Sure, the process engineer is proud of his HMI (human machine interface) and the operations manager is pleased with his KPI (key performance indicators) dashboard and how effectively the system is running with the implementation of his new MES/MIS solution. The historian and analytic solution get all the credit when a field equipment crisis is averted. Does anyone ever think to thank the lowly driver? Without data, the HMI is just a pretty picture, and the best analytics in the world are only ideas without any basis in fact. Plus, tens or hundreds of thousand dollars are spent on that, while the driver budget isn't even a line item on the spec sheet. The communication arteries and veins reach out to all areas of the field equipment, sending and receiving data, efficiently and tirelessly ensuring the ability to acquire, analyze and adapt to the situations at hand.