One of the challenges that companies have faced in implementation of continuous monitoring systems is the lack of infrastructure for sensing and data collection. The devices to be monitored are widely dispersed throughout plants with large areas, have no existing power or signal transmitting wire infrastructure, so the capital costs associated with the power and communication services have historically prohibited continuous monitoring. This white paper will unearth best practices to prevent product loss, reduce emissions and ensure ROI.05/26/2010
This white paper outlines how the chemicals industry's leading operators are successfully transforming their operations to achieve a competitive advantage for decades to come. Learn what chemicals operators are doing to: improve integration and collaboration with supply-chain partners both upstream and downstream; Establish business processes and use management systems to better identify and manage both customer demand and volatile supply channels; Innovate both new products and feedstock sources and, Upgrade operations and optimize processes with improvement methodologies such as Lean.05/06/2010
The collection and testing of dust samples is a long-established practice used by many powder and bulk processors to make informed dust collection decisions. Dust testing protocols have not changed markedly in recent years. The importance of dust testing, however, has changed, and the implications are significant. While knowing your dust has always been good practice, it is rapidly becoming a necessity in today's regulatory climate.
This article will review two separate types of testing: (1) explosibility testing, which is used to determine whether a dust is combustible; and (2) bench testing, which pinpoints numerous physical properties of the dust. Both categories of tests are needed to determine the best dust collection system for your application and whether explosion venting equipment must be part of that system.03/16/2010
Working on your Site Security Plan (SSP)? The next stage in the Chemical Facility Anti-Terrorism Standards (CFATS) compliance process requires covered facilities to submit a SSP. Given the importance of the SSP, covered facilities should address a number of factors while they complete this step in the CFATS regulation. Download this complimentary whitepaper now: Ten Tips for Completing your SSP.03/10/2010
The ever present emphasis on technological efficiency is just one of several forces behind the pressure on companies to "go green" despite a trying economy. The ultimate criterion that determines whether a motor is truly green is energy efficiency. Technology, long the key to efficiency, can help resolve this issue.03/08/2010
David A. Moore, PE, CSP, president and CEO of AcuTech Consulting Group, testified at a June 2006 hearing on Inherently Safer Technology in the Context of Chemical Site Security at The Senate Environment and Public Works Committee01/11/2010
This 10-page document discusses how the reference from the Center for Chemical Process Safety -- "Inherently Safer Chemical Processes, A Life Cycle Approach," 1st Edition, 1996 -- was updated in 2007. Inherent Safety has been well received by industry, but there has been significant advancement in the concept of inherently safer design over the last 10 years. This overview highlights lessons learned and best practices in inherent safety.01/11/2010
Gaseous oxygen measurement with amperometric sensors is the most direct and easiest solution for oxidation and explosion protection.
Unwelcome oxygen Tank blanketing is the process of filling the headspace in storage vessels and reactors with an inert gas to prevent its contents from exploding, degrading or polymerizing and to protect equipment from corrosion. A blanketing system is normally designed such that it operates under higher than atmospheric pressures, therefore preventing outside air from entering the vessel. As oxygen and moisture in the air can be undesired in numerous processes and applications, blanketing is done in a wide range of industries, varying from (petro)chemical to food and beverage, pharmaceutical to pure water.01/06/2010
An exciting trend in the world of CMMS is the increasing sophistication of condition-based maintenance (CBM) features and functions vendors offer and maintenance professionals actually use. This Special Report covers:
* Six steps to condition-based maintenance
* Bolster your condition monitoring toolbox
* Protect your condition-monitoring program from the recession guillotine
* Go beyond condition monitoring12/22/2009
Whether we are headed toward an economic rebound or continuing with the current economic downturn, specialty chemicals manufacturers should take steps now in order to get or keep a competitive edge. But what steps should specialty chemicals manufacturers take? This Special Report will discuss actionable strategies including: Reducing costs while maintaining quality and compliance; Committing not just to "lean manufacturing" but to "lean supply chain" strategies; Implementing "agile manufacturing" practices.12/01/2009
Determining the most economical option to control airborne emissions during chemical process operations presents several unique challenges. As with any add-on control system, the goal is to minimize the annualized total costs while maintaining proper operation. In this white paper, learn the different options that are available and which ones fit your process the best.10/19/2009
While the activity of alarm rationalization is straightforward, its application can range from simple to extremely complex depending on resources and objectives. This white paper introduces two basic methodologies: Bounded or Unbounded, and evaluates the benefits of each.10/07/2009
The use of spray nozzles to rapidly cool or quench gas streams is an essential application in many industrial processes, such as chemical reaction vessels, incineration, and power plant absorber gas inlet. An optimized spray quench design requires engineering analysis of the operating environment, spray nozzle performance and process reliability. This technical paper describes the design considerations for spray gas quench systems such as nozzle selection, process control, system configuration and reliability. Application of this knowledge can result in a gas quench system that operates efficiently and reliably with reduced vessel size, reduced atomization energy consumption, and minimized downtime, to achieve capital and operational cost savings for your process.09/16/2009
Companies can gain great insight into how their process operates, find problems, and improve quality by using process analytical software.
Process Analytics and Intelligencesometimes called Manufacturing Intelligencehas transformed the way companies produce goods, understand their manufacturing processes, and ensure a quality product in ways we could not have foreseen ten years ago.08/12/2009
Support for off spec materials, formula management, changeovers, parallel operations, lot trace and trace, unlimited unit of measure conversions, is key.
There are a host of enterprise resource planning (ERP) and supply chain management applications available to chemical manufacturersthe challenge is selecting the right one that offers a baseline product with industry-specific functionality. Many ERP applications available today are not industry-specific enough for chemical manufacturers and require major modifications, or, one must select from an industry template that may or may not fit specific needs.
There is also the chance that the software provider may not exist in two to three years (e.g., it may be acquired and the products future may become unknown), or the provider may not be financially secure, adding long-term risk.07/17/2009
Read about the 10 factors that will impact the design, construction and operation of these next-generation pilot plant units.
Learn about new pilot plant development methods.
Understand the role operational guidance plays in successful pilot plant development.06/29/2009
State Based Control is a plant automation control design based on the principle that all process facilities operate in recognized, definable Process States that represent a variety of normal and abnormal conditions of the process. State Based Control, implemented with the latest developments in object-based technologies, delivers direct benefits to its adopters in a variety of Operational Excellence categories. It results in productivity increases, higher asset utilization of both people and process, automated responses and recovery for abnormal conditions and provides an environment for knowledge capture directly into the control design.05/14/2009
Finding the right pump for metering abrasive and aggressive chemicals can be challenging. The pump of choice needs to withstand harsh chemicals, accurately meter, and be simple to maintain and operate. More and more process engineers are turning to peristaltic pumps to solve their pumping problems, reducing life cycle costs and driving gains in process efficiency.05/07/2009
No matter what industry youre in, chances are you use some form of conveying. Whether it be pneumatic, flexible screw, aeromechanical or other, different conveyors are required to handle different products. But which conveyor is best suited for your operation? Despite the fact that conveyors have been around for almost a hundred years, this question still baffles many industries. In order to choose the right conveyor for your operations, you need to consider your conveyor's use - production, processing, packaging, and you need to consider your business objectives - improve operations? reduce labor?
In this special report, we look at the different types of conveyors, discuss the use of tubular bag conveyors, and provide 10 tips to prevent a variety of common problems that could occur with pneumatic conveyors.04/20/2009