Process Engineering White Papers

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  • Ziegler-Nichols Tuning Rules And Limitations

    The standard reference for PID tuning seems to be the Ziegler-Nichols tuning rules developed in 1942 on a pneumatic controller. Here is how to tune a controller using these rules.

    ExperTune
    11/19/2004
  • You're Agile or You're Dead

    Market activity shows that manufacturing in North America and Western Europe won't die soon, but some manufacturers will. The future belongs to the agile, and this white paper is your survival guide. Learn how to implement change, achieve real sustainability and boost profitability for the long run.

    Maverick Technologies
    03/26/2012
  • Why WirelessHART? The Right Standard at the Right Time

    The WirelessHART standard provides a robust wireless protocol for the full range of process measurement, control and asset management applications. Based on the proven and familiar HART protocol, it enables users to quickly and easily gain the benefits of wireless technology while maintaining compatibility with existing devices, tools and systems.

    HART Communication Foundation
    11/16/2007
  • Why Process Safety Management Audits Fail

    Most companies have completed at least three process safety management(PSM) compliance audits of their covered facilities since the promulgation of the OSHA PSM standard. These companies, however, are not seeing noticeable improvements in their PSM programs. In fact, many companies feel that their PSM programs have become less effective. What has happened and why? Are there any lessons learned from the Enron collapse and its auditing program? What needs to be done?

    ioMosaic
    10/22/2004
  • On-Line Instrumentation Helps Lower DAF System Costs

    Many industrial plants use dissolved air flotation to remove fats, oils and grease, and suspended solids from wastewater. Chemical additions are often kept higher than necessary to account for variations in influent water quality that are characteristic of industrial facilities. Continuous monitor

    Hach
    04/02/2013
  • White Paper: Understanding the Risks Associated with FIBCs and Electrostatic Hazards

    Flexible Intermediate Bulk Containers (FIBCs) have found their niche in the worldwide transportation of powdered, flaked and granulated products. FIBCs are typically made of woven plastic with some type of liner insert and are often referred to as super sacks, big bags or bulk bags in industry. During filling and emptying of FIBCs there is a steady accumulation of static charge that can result in electrostatic discharges from the FIBC. This may in turn provide sufficient energy for ignition of combustible particulate solids or flammable vapors, not to mention unsettling shocks to nearby personnel. In this white paper we review the NFPA 654 Standard for the Prevention of Fire and Dust Explosions from Combustible Particulate Solids and the importance of why identifying the Minimum Ignition Energy (MIE) of your combustible dust or flammable vapor is a necessary component for selecting the correct FIBC Type for your application. Download now.

    Fauske & Associates
    10/22/2012
  • White Paper: Ten Tips for Completing a Site Security Plan

    Working on your Site Security Plan (SSP)? The next stage in the Chemical Facility Anti-Terrorism Standards (CFATS) compliance process requires covered facilities to submit a SSP. Given the importance of the SSP, covered facilities should address a number of factors while they complete this step in the CFATS regulation. Download this complimentary whitepaper now: Ten Tips for Completing your SSP.

    Tyco Integrated Security
    03/10/2010
  • White Paper: Internet Access in a Process Control Environment

    Industrial automation is no longer limited by the walls of a production facility. More and more automation is being handled via remote communication, whether it’s from the office or from the comfort of your own home. Today’s PLCs give you the ability to access your control system to handle such tasks as monitoring via a website to determine the condition of a machine or check other statistics.

    Wago Innovative Connections
    04/24/2006
  • White Paper: Helping Business Users Understand and Measure Data Quality

    Many companies have invested heavily in mission-critical business software initiatives. Much time and effort has gone into deploying sophisticated customer relationship management solutions, adaptive supply chain software, ambitious data migration projects, and other endeavors. All too often, however, these worthy but expensive initiatives fail to deliver anticipated benefits because they’re hobbled by poor data. Download this white paper to learn how to understand and measure your business data for successful application.

    SAP
    05/15/2012
  • What is a Bearing Isolator?

    A bearing isolator is a non-contact, non-wearing, permenant bearing protection device. Read about they can be effectively used in your plant.

    07/31/2004
  • What Does It Cost To Own Your Dust Collector Filters?

    When choosing filters for your cartridge dust collector, a Total Cost of Ownership (TCO) calculation allows you to make the most economical and sustainable choice. TCO is a step-by-step evaluation that explores energy use, maintenance and other factors to compare the real costs of operating a dust collector with different filters. This white paper explains how to perform TCO calculations to save money, time and energy.

    Camfil Farr APC
    03/04/2011
  • V-Cone flow meter test results | Chemical Processing

    The American Petroleum Institute Manual of Petroleum Measurement Standards published the results of flow meter tests at the Southwest Research Institute and Utah State University.

    Southwest Research Institute
    03/21/2006
  • Using Operator Interfaces to Optimize Performance of Industrial Wireless Networks

    The performance of wireless networks can change over time due to increased performance demands, changes in the radio frequency (RF) environment and changes in the physical environment. This article will explore the use of a wireless diagnostic OLE for Process Control (OPC) server technology to embed diagnostic information in human machine interfaces (HMIs), thus optimizing industrial wireless network performance.

    Jim Ralston, Wireless Sales Engineer, ProSoft Technology
    09/30/2008
  • Use CFD to Improve Crystallization | Chemical Processing

    In this article, Kumar Dhanasekharan, Ph.D., technical specialist with the computational fluid dynamics (CFD) specialist Fluent, Inc., shows how modelling crystallizers using CFD can help improve process understanding, control crystal size distribution (CSD) and improve pharmaceutical crystallization results.

    Fluent
    03/06/2006
  • Unexpected Value Across Three Industries

    Corrosion and premature piping failure are two problems that plague chemical piping applications everywhere. Metallic systems are necessarily limited in their life spans by corrosion concerns, and operations managers must always face the question of when their pipes will eventually need repair or replacement. Polymer piping systems have made great strides across multiple industries in the past few decades, and investigating the benefits that can be realized by making the switch from metallic systems can help to bring unexpected value to many applications.

    This paper will specifically evaluate the benefits of polymer piping systems in three industries: power generation, chemical processing, and mineral processing.

    09/22/2014
  • Understanding Regulated Health and Safety Standards--Part 1

    This paper provides the viewpoint of the American Conference of Governmental Industrial Hygienists (ACGIH), a private not-for-profit, non-governmental corporation open to all industrial hygienists or other occupational health and safety professionals. The authors have the opinion that there are misunderstandings about the use of regulated health and safety standards. In part one of this article, they provide some information on how regulations are formed and advice on using these values to conduct business. Employers and employees need this fundamental understanding to make informed health and safety decisions. This information is also useful for guiding public decisions about everyday toxic exposures.

    10/22/2004
  • Understanding Dust Explosion Dangers

    The unfortunate propensity of dust explosions to destroy entire facilities and claim lives is very real. Powder handling processes often are comprised of interconnected enclosures and equipment. Flame and pressure resulting from a dust explosion can therefore propagate through piping, across galleries, and reach other pieces of equipment or enclosures, leading to extensive damage. In this Chemical Processing Special Report, we take a look at the latest NFPA standards and dust explosion mitigation strategies. This Special Report covers:
     

    • Significant revisions to dust explosion standards – NFPA 654 major changes include new administrative requirements
    • How to defuse dust dangers - carefully consider and then counter risks of fire and explosion
    • Five common dust explosion misconceptions that can lead to a false sense of security

    Prepare your facility against potential dust explosion dangers. Download your copy of this Chemical Processing Special Report now.

    12/17/2013
  • Understanding and preventing fine powder flushing

    This nine-page whitepaper discusses the sources of powder flooding, the dangers it can pose to your equipment and the steps you can take to prevent it from happening.

    Diamondback Technology
    03/01/2005
  • Understanding alarm management

    This nine-page PDF whitepaper discusses the pitfalls of alarm management and how mistakes in the past have been quite costly. It then addresses these mistakes and gives an overview of proper alarm management.

    4-sight Consulting
    02/10/2005
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