Process Engineering White Papers

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  • Modern Design Considerations for Pressure Relief Systems

    Maintaining constant control of pressure in chemical processing and refining equipment is vital in order to avoid the risk of catastrophic damage, injuries, and environmental risks. This paper from Fike outlines the importance of assessing process risks and designing effective pressure relief systems accordingly and provides guidance to ensure that your systems are up to the task.

    Download the white paper now.

    Fike
    12/01/2016
  • Powder eHandbook: Achieve Solid Solutions

    This Chemical Processing eHandbook examines some of today’s Powder challenges and way to navigate solutions for chemical manufacturers.

    Do you want to learn more about how to mitigate crystallization challenges? Perplexed by blending myths? Do you want to know more about the mystery of time effects and conducting a time consolidation test? Interested in several methods for condensing water vapor?

    Download this Chemical Processing eHandbook for insights and solutions including:

    • Conquer Crystallization Challenges: Question the need for cooling and ensure you have the right data.
    • Beware of Blending Myths: But first determine if blending really is required.
    • Solve the Mystery of Time effects: Conduct a time consolidation test to determine the flow performance of a bulk solid.
    • Handle Water Vapor within Oil-Sealed Vacuum Pumps: Evaluate several methods for condensing water vapor.
    • More!

    Download your copy of this Chemical Processing Powder eHandbook now.

    11/07/2016
  • Continuous Vacuum Filtration Technologies for Sulfuric and Hydrochloric Acid Slurries

    This white paper discusses highly acidic chemical process slurries and the use of continuous vacuum filtration technologies for filtration, cake washing and drying.

    First, the basics and benefits of continuous vacuum filtration technologies are reviewed followed by case-studies. In this first process, the precipitated solids are in sulfuric acid slurry. The challenge is to process 2200 kg/hour of dry solids for filtration, counter-current washing and drying in a contained environment.

    In this second process, the objective is to process precipitated solids in an hydrochloric acid slurry. The white paper concludes with a framework for vacuum technology selection and how this can be applied to other toxic and difficult chemical process filtrations.

    Download this white paper for more information.

    BHS Filtration
    10/18/2016
  • eHandbook: Succeed at Process Safety

    This Chemical Processing eHandbook examines some of today’s Process Safety challenges for chemical manufacturers and some of the best practices that can be implemented to make your operations safer.

    Download this Chemical Processing eHandbook for insights and strategies including:

    • Walk the Line: Company-wide initiative eliminates operator line-up errors. Learn the steps to recognize the errors and implement the solutions.
    • Succeed at Process Safety Management: Follow ten rules to ensure an effective long-term program to make your operations safer.
    • Properly Pump Condensable Vapors: Each system has benefits and limitations as well as special considerations for handling hazards mixtures. Find out what you need to know!.
    • More!


    Download your copy of this Chemical Processing Process Safety eHandbook now.

    09/29/2016
  • eHandbook: Master These Mixing Best Practices

    This Chemical Processing eHandbook takes a look at some of today’s mixing challenges for chemical manufacturers and some of the best practices that can be implemented to help along the way.

    Download this Chemical Processing eHandbook for insights and strategies including:

    • Prevent Problems with Fine Particles: Sampling is crucial and demands particular care.
    • Quickly Estimate Reagent Addition Time: A simple equation suffices in many situations involving batch reactors.
    • Understand Powder Flow Characteristics: A powder’s variables and external factors will greatly impact blender size and type.

    More!
    Download your copy of this Chemical Processing Mixing eHandbook now.

    08/24/2016
  • Powder eHandbook: Take Some Solid Steps Towards Better Processing

    This Chemical Processing eHandbook takes a look at how chemicals manufacturers are meeting the various challenges presented by processing today.

    Download this Chemical Processing eHandbook for insights and strategies including:

    • Vacuum Shelf Dryer Provides More-Uniform Cakes: Different approach to endpoint determination leads to greater consistency.
    • Stop What You’re Doing: Challenging existing practices may spur significant improvements.
    • Consider Vacuum Drying: A vacuum drying pump offers several advantages for removing vapor over other methods.
    • Understand Powder Flow Characteristics: a powder’s variables and external factors will greatly impact blender size and type.
    • More!

    Download your copy of this Chemical Processing Powder eHandbook now.

    08/17/2016
  • Metal Dust Explosion Protection

    Combustible dust explosions are a known hazard in chemical processing,and metal dusts pose a unique danger. Learn why this concern is growing in urgency and the steps industry regulators and technology leaders are taking to improve risk mitigation. Download the whitepaper now.

    Fike
    06/28/2016
  • CP Pollution Control eHandbook: Preclude Pollution Problems

    Are you looking for proactive solutions to pollution issues? Pondering 2016 regulation challenges? Looking to improve safety, sustainability and cost savings? Considering how to select the right VOC abatement method?

    This Chemical Processing eHandbook takes a look at how chemicals manufacturers can meet some of the challenges of Pollution Control issues before they start. Download this Chemical Processing eHandbook for insights and strategies including:

    • 2016 Presents Regulation Challenges: Legislation will focus on unfinished business, work plan chemicals and green chemistry efforts?
    • Plants Plug Away at Leaks: The quest for improved safety, sustainability and cost savings drives efforts to reduce fugitive emissions.
    • Select the Right VOC Abatement Method: There’s no one-size-fits-all approach and use varies greatly by application.
    • Increase Sustainability with Thermal Oxidation: The right emission control system can help meet compliance and reduce energy costs.
    • More!

    Download your copy of this Chemical Processing Pollution Control eHandbook now.

    06/21/2016
  • Special Report: Improve Heat Exchanger Efficiency

    Are you feeling challenged by the task of improving your heat exchanger efficiency? Do you have questions about fluids allocation and more efficient tube cleaning?

    This report sponsored by NLB takes a look at how manufacturers are meeting these challenges. Download this special report for insights and strategies including:

    • Pick the Right Side: Allocating fluids in a tubular exchanger demands care.
    • Clean Tube Bundles Efficiently: High-pressure automated water jetting speeds cleaning and reduces downtime.
    • More!

    Download your copy of this Special Report on Heat Exchanger Efficiency now.

    05/25/2016
  • eHandbook: Handle Powders With Care

    Are you looking for more information about handling powders?

    Do you want to prevent problems before they start and consider alternative methods?

    This Chemical Processing eHandbook takes a look at how chemicals manufacturers are meeting the challenges of handling powders. Download this Chemical Processing eHandbook for insights and strategies including:

    • Prevent Problems with Fine Particles: Sampling is crucial and demands particular care.
    • Don’t Err About Fluidization: Consider its under-appreciated advantages and broader utility.
    • Get the Most Out of Your Sterilization Process: Take a close look at two commonly used methods and their associated vacuum technology.
    • More!

    Download your copy of this Chemical Processing Powder eHandbook now.

    05/18/2016
  • eHandbook: Keep Your Cool about Steam Systems

    Are you feeling stressed about your steam systems? Feeling challenged by issues such as energy loss, hot surfaces, plant downtime and personal injury risks?

    This Chemical Processing eHandbook takes a look at how to keep your cool when things get hot in your steam system management. Download this Chemical Processing eHandbook to discover insights and information on:

    • Improving Insulation: Hot surfaces can lead to significant energy losses and pose personal injury risks.
    • Don’t Get Steamed: Avoid plant downtime and potential injuries by addressing steam-generation chemistry issues.
    • Changing Your Approach to Steam System Management: Improve plant productivity and reduce unplanned downtime with this three-step process.
    • More!

    Download your copy of this Chemical Processing Steam System eHandbook now!

    05/12/2016
  • How Signal-to-Noise Ratio Impacts Guided Wave Radar Performance

    Guided wave radar (GWR) technology has been used successfully in industrial applications for over a decade. But not all applications are created equal. There are many factors that determine whether a GWR transmitter will perform well in a given application. One especially significant factor is the difference between the desired signal from a level surface and unwanted reflections that interfere with this signal, known as “signal-to-noise ratio.” Learn how signal-to-noise ratio can impact the performance of GWR transmitters.
    Download the white paper now.

    Magnetrol
    05/03/2016
  • Dry Media Dust Collector or Wet Scrubber?

    Wet scrubbers and dry media dust collectors are two very different technologies used to capture dusts generated during production processes. Both types have inherent advantages and disadvantages. Which is best for your application? The choice is not always clear-cut, but this white paper will help with the decision process by providing a comparison between wet and dry dust collectors. It will outline general parameters for equipment selection with respect to dust properties including combustibility, explosibility, particle size, moisture and adhesiveness. It will also discuss how to apply NFPA 484: Standard for Combustible Metals, the standard that best addresses wet collection. Though NFPA 484 is specific to metals, some of its content can and should apply to nonmetal combustible dusts.

    Download the white paper now.

    Camfil
    04/28/2016
  • eHandbook: Tackle Refining Industry Challenges

    Are you feeling stressed about how to navigate current refining industry challenges? The downstream oil sector has had more than its share of ups and downs recently. Market dynamics, regulatory forces, and advancing technologies are keeping the refining industry on its toes.

    This Chemical Processing eHandbook takes a look at how the refining industry is rising to today’s challenges. Download this Chemical Processing eHandbook to discover insights and strategies including:

    • Rising to the Challenges of Today’s Refining Industry: Focus on performance sustainability and safety to navigate a volatile market.
    • Taming Your Transient Operations: Use a special method to identify and address potential hazards.
    • Minimize Oil and Gas Refinery Downtime: Shutdown and turnaround logistics become easier to coordinate with operational planning tools.
    • Take the Guesswork Out of Corporate Safety: Several key elements help drive long-term success of world-class safety programs.
    • Improve Vacuum Tower Performance: Advanced temperature measurements can help increase yield and product quality.
    • More!

    Download your copy of this Chemical Processing Refining eHandbook now!

     

    04/27/2016
  • Powder eHandbook: Make Solid Progress

    Are you looking for more information about solids processing operations? The practice of chemical engineering underpins chemical processing. Universities teach design methods for unit operations such as distillation and heat transfer. However, colleges seldom cover solids processing operations. If any discussion takes place, it only focuses on basic particle physics issues related to drag and turbulence. Yet, many processes require extensive handling of solids.

    This Chemical Processing eHandbook takes a look at how chemicals manufacturers are meeting the challenges of solids processing head on. Download this Chemical Processing eHandbook for insights and strategies including:

    • Solve Solids Processing Conundrums: Understand more about the unique issues posed by solids and why it is crucial for success.
    • Measure Viscosity to Improve Your Mixing Process: Get tips on how to select the proper measuring instrument to better monitor your product quality.
    • Make Some Sense of Sensors: Learn more about the variety of solutions that exist for flow level detection and inventory management.
    • Consider Used Equipment: Get some guidelines to help you select the right pre-owned machine for an application.
    • More!

    Download your copy of this Chemical Processing Powder eHandbook now.

    02/17/2016
  • Power of data visualization and analytics to make better and faster decisions to optimize production

    We’re all familiar with the phrase “taken out of context.” In analysis, it occurs when we do not include all of the structured and unstructured data that illuminates the real situation. As industry moves to rapidly embrace new analytical approaches like predictive analytics, it is more important than ever to capture all relevant data and information to create a rich context for analysis. In this white paper you will discover how you can use the power of data visualization and analytics to make better and faster decisions to optimize production and remain competitive. Download now.

    Aspen Technology Inc.
    11/12/2015
  • Powder eHandbook: Get a Better Handle on Your Solids Process

    Getting a better handle on Solids Process is an on-going challenge for chemical processors. Are you struggling with multiphase sampling? Do you want to conquer pilot plant challenges? Do you want to learn more about how automatic sampling can help control process safely?

    This Chemical Processing eHandbook takes a look at how chemicals manufacturers are meeting these challenges head on. Download this Chemical Processing eHandbook for insights and strategies including:

    • Don’t Be Fazed By Multiphase Sampling: An isokinetic system can provide accurate samples;
    • Conquer Pilot Plant Challenges: Use design of experiments to minimize the number of runs and ensure meaningful data;
    • Case Study: Sampler Helps Control Process Safely: Automatic samplers can be key to ensuring process samples are repeatable and reliable;
    • More!

    Download your copy of this Chemical Processing Powder eHandbook now.

    11/10/2015
  • eHandbook: Put the Spotlight on Process Safety

    How do we make safety in our processes second nature? The concept of inherent safety goes beyond simply not having materials that potentially could damage the pipes, vessels and equipment that make up manufacturing facilities. We need to understand all the ways those materials can be involved in incidents that harm people, the environment and our facilities.

    Without a thorough understanding of those scenarios and how they can occur, we can’t properly evaluate the risks posed by different technological approaches and effectively apply inherently safer technologies.

    In this Chemical Processing Process Safety eHandbook, we delve in to what it means to embrace the concept of inherent safety and provide tips for safer processing including:

    • A variety of strategies that can eliminate hazards from operations
    • Improving alarm management – how adopting a pragmatic approach can achieve significant benefits
    • A rational approach to combustible dust explosion protection

    Download your copy of this Chemical Processing Process Safety eHandbook now.

    10/07/2015
  • Training Your Staff About Energy Efficiency -- A Chemical Processing Special Report

    From process engineers to plant managers, it is critical that everyone plays a role in implementing and adhering to energy efficient practices and exploring ways to improve energy efficiency. This special report takes an in-depth look at how organizations can increase profitability by educating and training their staff to understand the importance of energy. Topics covered include:

    • Energy Saver- Educate Your Peers
    • Train Your Operators on Energy Efficiency
    • Train Your Project Manager on Energy Efficiency
    • Train Your Plant Manager on Energy Efficiency
    • Some training courses are worth the price
    • Energy Saver: Do Your Own Stream Survey
    • Direct Stream Injection Hot Water Systems for Jacketed Heating
    • Innovation in Direct Stream Injection Heaters Since 1945

    Pick Heaters
    10/06/2015
  • Wastewater eHandbook: Avoid the Whirlpool

    Today’s global challenges — climate change, water scarcity, food provision, declining ecosystem services, human development, and the overall transition to a sustainable society and planet — require solutions of unprecedented scale. Public policy and behavior change will play a significant role in addressing these challenges. So, too, will business and technology. In the decades ahead, these challenges offer tremendous opportunity for organizations that can contribute to tackling them.

    This Chemical Processing eHandbook takes a look at how chemicals manufacturers are meeting these challenges head on. Download this Chemical Processing eHandbook for insights and strategies including:

    • How organizations such as Dow, Solvay, Dupont and BP are adapting strategies for their water conservation efforts;
    • How a new purification process that’s carbon-negative and energy-positive can save energy;
    • Why sustainability metrics spur product development efforts to improve conservation efforts
    • More!

    Download the eHandbook now.

    09/16/2015
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