Powders developed to meet certain product performance targets often suffer from inconsistent and unpredictable flow. The reasons for this are many. A material's characteristics - adhesiveness, cohesiveness, aeratability, pressure-sensitivity - often change during processing and can cause flow problems to crop up. Couple this with changes in the processes themselves and costly downtime can be the result. In this Chemical Processing Powder eHandbook, we take a look at strategies and solutions for overcoming powder processing challenges including:
Making the most of flow additives - understand their impact on overall powder behavior to optimize flow
Improving performance of gravimetric feeders - tips to avoid poor accuracy and frequent downtime
Protecting against combustible dust explosion - economical approaches for protecting spray dryer processes and solutions
Make the most of your powder processes. Download your copy of this Chemical Processing Powder eHandbook now.
Tips for Improving the Performance of Your Gravimetric Feeder
Download the white paper to receive information on maximizing the performance of your gravimetric feeder. You will receive tips on how to choose and set up the right feeder for the specific material being fed in your process. Handling free flowing, adhesive, cohesive, aeratable, hygroscopic and pressure sensitive materials plus ways on where and how to properly install a gravimetric feeder are discussed.
A material’s characteristics and how they may change during processing can affect HOW these materials are processed. Key factors affecting powders include aeration, moisture absorption, electrostatic charging to name a few. Many bulk solids are sensitive to heat and humidity. As these levels rise, either in the feeder system or via outside conditions, flow problems crop up. As the powder gains strength, jams and poor flow conditions begin to appear. Costly downtime and a loss of product are incurred while a search is made for a solution to the flow problems. In this Chemical Processing Powder eHandbook, we take a look at key factors affecting powders and today’s best practices for overcoming the processing of powders including:
Looking beyond the physical properties of particles and treating powder as a bulk entity
How scanners take volume to a new level - acoustics-based sensors can help accurately measure the volume of powders in vessels
How to determine a coating’s volatile content - advancements in rapid loss-on-drying techniques significantly reduce testing time
Testing powder flow - advances in test methods help better predict flow behavior at elevated temperature and humidity levels
Learn how to process powders efficiently. Download your copy of this Chemical Processing Powder eHandbook now.
Dust Collection System Complies with Combustible Dust Standards
Combustible dust explosions are a risk in many areas of a chemical plant. Are you in compliance? This white paper reviews the OSHA NEP for combustible dust, NFPA standards on explosion hazards, equipment used for explosion protection, and how to avoid the most common shortfalls to compliance.
The unfortunate propensity of dust explosions to destroy entire facilities and claim lives is very real. Powder handling processes often are comprised of interconnected enclosures and equipment. Flame and pressure resulting from a dust explosion can therefore propagate through piping, across galleries, and reach other pieces of equipment or enclosures, leading to extensive damage. In this Chemical Processing Special Report, we take a look at the latest NFPA standards and dust explosion mitigation strategies. This Special Report covers:
Significant revisions to dust explosion standards – NFPA 654 major changes include new administrative requirements
How to defuse dust dangers - carefully consider and then counter risks of fire and explosion
Five common dust explosion misconceptions that can lead to a false sense of security
Prepare your facility against potential dust explosion dangers. Download your copy of this Chemical Processing Special Report now.
Save Money, Time, and Water With Rotary Impingement Tank Cleaning
Tank cleaning has always been viewed as a necessary evil for manufacturers. During the cleaning process, a significant amount of resources (time, chemicals, water, electric and labor) is required between batches to ensure a reliable, uncontaminated, quality batch is produced. Although these repeating expenditures have a significant effect on the bottom line, many chemical manufacturers continue to rely on outdated processing for cleaning, not realizing the potential opportunity for substantial cost reductions and revenue recovery through CIP optimization.This whitepaper includes specific case studies on the benefits of rotary impingement and CIP optimization vs. the standard tank cleaning processes. These benefits include drastic savings in time and water usage as well as employee safety.
Powder eHandbook: Efficient Powder Process Handling
The mechanisms of powder flow are complex. They are influenced by an array of different parameters; some relate to the particles’ physical attributes, such as size and shape, and others, such as humidity, to the system itself. Although there is a general understanding of these individual mechanisms, the multitude of interactions that govern the specific behavior of a given powder can many and in turn, affect how these powders are processed. In this Chemical Processing Powder eHandbook, we take a look at technologies and strategies for handling powders including:
How to Optimize Humidity for Efficient Powder Handling - too much or too little moisture can cause problems during processing and storage
How to Select the Right Conveying and Feeding System - successful bulk handling of calcium carbonate depends on a variety of factors
Suppressing Explosions for Process Protection - A properly designed and engineered suppression system offers many advantages
Learn how to process powders efficiently. Download your copy of this Chemical Processing Powder eHandbook now.
Chemical Processing’s Powder eHandbook: Tips for Successful Powder Processing
Powders and the dust they create have a tendency to create a myriad of material handling headaches. For example, dust can wreak havoc on the performance and accuracy of many level sensors, rendering them inaccurate and unreliable. Powder particles under the influence of gravity can become compacted resulting in inter-particle friction that may prevent flow movement. In this Chemical Processing Powder eHandbook, we offer a few tips for optimizing powder processing.
Bristol-Myers Squibb Works hard to be a Good Neighbor
Bristol-Myers Squibb manually monitored dissolved oxygen (DO) periodically and ran aeration blowers more than necessary to guard against variable loading rates. After upgrading the system to use online DO monitoring operators now have continuous DO readings in the aeration tanks, substantially reducing energy and maintenance costs.
7 Applications You Didn’t Know Were Compatible with Microwave
Microwave energy in chemical processing has really come of age over the past few years. Many companies are experiencing the benefits that microwave offers over conventional drying technologies. Other functions include: sterilization, pasteurization, cooking, tempering, dehydration and heating.
While you may have guessed a few of the applications we’re profiling, or may even work with them yourself, we hope at least one or two applications off our list will catch your eye and perhaps start you thinking.
• Analytical Chemistry
• Treatment of Biomass & Biosolids
• Powder Processing
Animal Blood Plasma
• Pyrolysis for Recycling & Waste-to-Energy
Plastics and Rubber
• Petro Chemicals
Chemical Processing’s Powder eHandbook: Optimize Powder Processing
Some chemical makers are missing opportunities to reduce operating costs and increase profits because they aren’t striving to re-engineer and streamline their processes. A plant often can achieve substantial benefits through simplified steps that do more and work better with less complexity. In this Chemical Processing Powder eHandbook, we take a look at strategies and solutions for optimizing powder processing including:
• Streamlining the chemical processing process – enhancing operations by removing complexities that creep in over time
• Suppression systems – How a properly designed and engineered suppression system offers many advantages including explosion aversion
• Mitigating the impact of uncertainty - how the correct weighing system and a proper maintenance schedule can ensure accuracy
Learn strategies for optimizing your powder processing. Download your copy of this Chemical Processing Powder eHandbook now.
Mixing Solutions and Slurries -- Effectively, Economically and Safely
Effectively mixing liquids and solids to create an optimal slurry is one of the perpetual challenges in the chemical industry. This case study demonstrates how an eductor-based mixing system can effectively handle a wide range of materials, utilizing the least amount of floor space, energy and human resources to achieve an optimized process. In addition, the eductor mixing system offers increased efficiencies over a conventional system of mixing by allowing solutions and slurries to be made on demand – as opposed to pre-mixed in large holding tanks. Another important benefit is the system limits exposure to operators, and mitigates issues of delivering solid material in a large vapor space. The design flexibility of an educator-based mixing system offers a high level of customization.
How to Reduce Tank Cleaning Time (And Lost Time) with Water Jets
Automated water jetting removes hardened deposits from tanks and reactors quickly and thoroughly, saving hours of downtime and getting tanks back into service sooner. A new white paper explains high-pressure water jetting, introduces typical equipment, and compares the process with other methods.
Chemical Processing’s Powder eHandbook: Process Powders with Ease
Processing powders can be tricky. During processing, powder properties can be affected by many different factors including if the materials are stored for long periods, if the materials are exposed to moisture, and by fluctuations in the mechanical processes that handle powders. In this Chemical Processing Powder eHandbook, we take a look at technologies and strategies for handling powders including:
Options for large drivers – with a focus on variable-speed electric motors
Innovative level measurement technologies
How shear cell instruments and relative humidity tests can determine a powders flow behavior
Indoor flameless venting – how modern technology can help eliminate the risk of damage and reduce maintenance costs
Learn how to process powders with ease. Download your copy of this Chemical Processing Powder eHandbook now.
Integrating Process Weighing Data
Efficient transfer of weighing process data to higher level PLC, MES or ERP systems makes manufacturing processes more efficient and more transparent. But identifying and implementing the most effective system for data transfer and integration can be challenging.
New Developments in Process Heating Using Microwave Technology
The use of microwave technology has come a long way since its debut decades ago. See why chemical processors should be considering the many benefits of using microwave compared to conventional heating and drying systems. Learn why microwave mixing will save you considerable time and money with a superior product quality.
Mixing of Powders into Liquids – Dust-free Induction and Dispersion
Mixing of powders into liquids should be relatively easy. You pour powder onto the liquid's surface and then mix it in. However, this mixing can be very troublesome in production. This paper examines the various factors involved with mixing powders into liquids and how to avoid potential problems.
Powder Technologies, Inc.
CP Powder eHandbook: Effective Powder Processing
As many chemical processors know, processing powders can be tricky. Powder properties can be affected if the materials are stored for long periods. Powders can be compressed, vibrated, aerated and exposed to moisture. And specific processes like granulation, blending, drying, milling, lubricating and compression put requirements on how powders can be handled. In this Chemical Processing Powder eHandbook, we take a look at how to effectively process powder including:
Compression dryers – the case for choosing a solution that produces optimal air quality and low energy consumption
GHS – understanding the requirements and what it means to chemicals processors
Predicting powder flow behavior
Vibratory screen cleaning methods
Fine powder flushing - eliminating a common bin-afflicting problem caused by trapped air
Tubular Drag Conveying Technology – an alternative to pneumatic conveying