Process Engineering White Papers

301-320 of 383 < first | | | last >
  • CP eHandbook: Step Up Water Conservation

    Chemical makers increasingly are focusing on water-related issues. In particular, concern over availability is spurring leading operating companies to implement a host of novel strategies and technologies to optimize water use. Chemical makers are implementing strategies and solutions to scale back on their overall usage of water, reuse water and put clean water back in to circulation. In this ChemicalProcessing Water Optimization eHandbook we take a look at how chemical companies are dealing with water challenges

    Download your copy of this Chemical Processing Water Optimization eHandbook now.

    06/13/2013
  • CP eHandbook: Reliability/Asset Management

    Reliability programs are now standard business practice in companies that rely heavily on machines, equipment and other physical assets. But, in today’s lean economy, companies have fewer resources than ever to manage and maintain these assets. Plants face challenges in identifying new and cost-effective ways to ensure their assets are performing and that they are managing to minimize operational risks. In this Chemical Processing Reliability/Asset Management eHandbook we take a look at proactive approaches for improving reliability and maintenance in today’s processing plant including:
     

    •    Equipment rotation: identify damaged and worn components before they cause problems
    •    Backflush strategies: flow reversal can remove fiber buildup in heat exchangers
    •    Advanced Reliability Management: key steps for leveraging limited resources and critical assets
    •    Predictive Maintenance: detailed analysis of maintenance records can further improve equipment reliability
    •    More!

    12/13/2012
  • CP eHandbook: How to boost wastewater improvement efforts

    Chemical facilities are under mounting pressure to process ever larger quantities of wastewater to increasingly higher standards while staying within a variety of cost constraints. Plant operators face the dilemma of how to maintain treatment throughput at reasonable cost even when the plant reaches design capacity. Potential changes to production mixes can compound the challenge. Fortunately, adopting the latest wastewater-treatment technology can inject new life into a plant, extending useful asset life without heavy upfront capital investment. In this Chemical Processing Wastewater eHandbook we take a look at how to boost wastewater improvement efforts including:
     

    • An exploration of an innovative system that enables wastewater capacity expansion
    • Why chemical makers are increasingly focusing on water-related risks and opportunities

     Download your copy of this Chemical Processing Wastewater eHandbook now.

    12/19/2013
  • CP eHandbook: Dealing With Water Challenges

    For chemical processors, the use of water in their processing can correlate to significant costs. Cost, coupled with an increasing focus on the environmental impact of both water usage and wastewater creation, are challenging processors to take a closer look at both their consumption of water and production of wastewater. Wide-ranging water optimization efforts, from fixing pipe leaks to minimizing cooling tower blowdown, are providing significant savings to chemical makers, but there’s more. In this ChemicalProcessing Water/Wastewate eHandbook we take a look at how to deal with water challenges including:
     
    •    Reducing water consumption and increase recycling – including examples of achievement and strategies from BASF, Air Products, Eli Lilly & Co, and Pfizer
    •    RO Membranes: proactive steps can maximize life and performance for water purification
    •    More!

    12/13/2012
  • CP eHandbook: Consider These Water Best Practices

    Water is a critical utility at process plants, often serving both as a heating and a cooling medium. Many process plants rely on this water for processing and other applications. Providing the water, usually by heating via steam coils or direct steam injection nozzles, takes significant energy. In this Chemical Processing Water eHandbook we take a look at water best practices including:

    • How to cut energy consumption in water systems in both hot and cold water applications
    • Polymer piping - we identify benefits over metallic systems
    • TOC analysis challenges - techniques that address barriers to standard online TOC measurement methods

    Download your copy of this Chemical Processing Water WasteWater eHandbook now.

    12/12/2014
  • Cost-Justify Your Reliability Initiatives

    For the latest strategies on how to set an effective reliability program, download this Special Report: Cost-Justify Your Reliability Initiatives. In this report you’ll find: • Predictive tools and technologies for enhanced equipment reliability • The four things a plant manager can do that maximize reliability • Critical equipment for an effective maintenance program

    04/16/2012
  • Control System Security: Interacting with IT

    Operations staff and plant engineers also have a keen interest in the security of control networks. They are responsible for the reliability, availability, safety and integrity of the process. Their facilities are the ones producing products and earning revenues, so their concerns, priorities and knowledge must also be considered when determining security options.

    10/15/2004
  • Continuous Valve Monitoring for Product Loss Prevention, Emission Reduction and ROI

    One of the challenges that companies have faced in implementation of continuous monitoring systems is the lack of infrastructure for sensing and data collection. The devices to be monitored are widely dispersed throughout plants with large areas, have no existing power or signal transmitting wire infrastructure, so the capital costs associated with the power and communication services have historically prohibited continuous monitoring. This white paper will unearth best practices to prevent product loss, reduce emissions and ensure ROI.

    05/26/2010
  • Continuous PHA Revalidation

    A process hazard analysis must be revalidated every five years. This paper discusses the merits of a new approach aimed at increasing the effectiveness of PHAs, called Continuous PHA revalidation.

    12/03/2004
  • Continuous imaging fluid particle analysis: A Primer

    This paper looks at the issues associated with fluid particle analysis, discusses some of the historical methods used, and introduces a new technology: the continuous imaging fluid particle analyzer.

    Fluid Imaging Technologies
    11/14/2005
  • Consider the Unique Requirements of Chemical Industries When Selecting ERP Software

    Support for off spec materials, formula management, changeovers, parallel operations, lot trace and trace, unlimited unit of measure conversions, is key.

    There are a host of enterprise resource planning (ERP) and supply chain management applications available to chemical manufacturers—the challenge is selecting the right one that offers a baseline product with industry-specific functionality. Many ERP applications available today are not industry-specific enough for chemical manufacturers and require major modifications, or, one must select from an industry template that may or may not fit specific needs.

    There is also the chance that the software provider may not exist in two to three years (e.g., it may be acquired and the product’s future may become unknown), or the provider may not be financially secure, adding long-term risk.

    Fullscope, Inc.
    07/17/2009
  • Closed System Technology Drives the Trend Toward Safer, More Cost-Efficient Chemical Dispensing

    In dozens of industries and in millions of applications around the world, dangerous chemicals are transferred from their original shipping containers into smaller jugs or buckets or applied to other end-use processes. Historically, the predominant dispensing method in many of these applications has been through an open system where the liquid is poured out of the container. With a poured system, the container is often flipped on its side and the liquid is poured into a secondary container. The user then just carries the bucket to wherever it needs to go. A mental image of this technique quickly reveals its potential dangers and inefficiencies.

    Colder Products Company
    02/13/2009
  • Clean-in-place operation for thin-cake filtration technologies

    This article discusses the choice of thin-cake (2 – 25 mm) separation technologies and their benefits to optimizing the effectiveness of the production process. The paper continues with a discussion of clean-in-place operations to meet current Good Manufacturing Practices (cGMP) guidelines including riboflavin test and validations.

    BHS-Filtration
    04/20/2006
  • Clean Compressed Air

    Good air preparation should consider the energy consumption of the system and air treatment equipment.

    Norgren
    11/27/2005
  • Choosing the Right Emissions Control Option

    Determining the most economical option to control airborne emissions during chemical process operations presents several unique challenges. As with any add-on control system, the goal is to minimize the annualized total costs while maintaining proper operation. In this white paper, learn the different options that are available and which ones fit your process the best.

    Durr Systems Inc.
    10/19/2009
  • Choosing the Correct Emission Control Technology

    Increasingly stringent clean air standards and heightened concerns over greenhouse gas emissions are driving technology enhancements in the chemical processing industry. This white paper explains some of the abatement challenges this industry faces and demonstrates how many chemical processors are integrating newer, more efficient emission control technologies for the destruction of Volatile Organic Compounds (VOCs) and Hazardous Air Pollutants (HAPs).

    The paper also includes a case study, demonstrating how one Pure Terephthalic Acid (PTA) plant saved nearly one million dollars by upgrading to a newer thermal oxidizer technology.

    Anguil
    10/01/2014
  • ChemicalProcessing Special Report: Pilot Plants

    Read about the 10 factors that will impact the design, construction and operation of these next-generation pilot plant units.

    Learn about new pilot plant development methods.
    Understand the role operational guidance plays in successful pilot plant development.

    Continental Technologies LLC, Pilot Plant Design, Fabrication & Operation
    06/29/2009
  • Chemical Processing’s Steam eHandbook: Generate Steam Savings

    Spikes in energy costs or unplanned-for capital improvement expenses can put organizations in tricky financial situations. To solve them, they often select the option with the lowest upfront cost which leads to the “pay me now or pay me later” dilemma. Over time it’s discovered that these lower-priced alternatives cost much more due to higher failure rates, wasted energy and more intensive maintenance. This Chemical Processing Steam eHandbook presents steam technologies and strategies for reducing cost associated with using and generating steam including:

    • How a Texas-based plant pared steam consumption - Thinking differently about energy management lead to substantial savings
    • Steam trap selection - A life cycle analysis approach can help reduce maintenance and prolong steam trap life
    • Reduce consumption with a simple formula to determine the proper steam demand for DSI heaters

     
    Learn how to generate savings through steam use and generation. Download your copy of this Chemical Processing Steam eHandbook now.

    06/19/2013
301-320 of 383 < first | | | last >