Process Engineering White Papers

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  • Choosing the Correct Emission Control Technology

    Increasingly stringent clean air standards and heightened concerns over greenhouse gas emissions are driving technology enhancements in the chemical processing industry. This white paper explains some of the abatement challenges this industry faces and demonstrates how many chemical processors are integrating newer, more efficient emission control technologies for the destruction of Volatile Organic Compounds (VOCs) and Hazardous Air Pollutants (HAPs).

    The paper also includes a case study, demonstrating how one Pure Terephthalic Acid (PTA) plant saved nearly one million dollars by upgrading to a newer thermal oxidizer technology.

    Anguil
    10/01/2014
  • Special Report: Wash Away Your Tank Cleaning Challenges

    Industrial vessels of various types are used extensively in the processing of chemicals, petrochemicals, and pharmaceuticals. Applications commonly involve storage or process tanks, drums, blenders, reactors, kettles, mixers, fermenters or shipping containers. In addition, reusable totes and intermediate bulk containers (IBCs) provide for convenient and cost-effective storage and transport. The cleaning of this essential equipment, however, has long been a challenge.

    In this Chemical Processing special report learn more about:
    How modern impingement cleaning technologies improve safety and sustainability
    How one chemical company profits from faster cleaning turnarounds and fully clean totes

    Download now.

    Alfa Laval
    06/08/2016
  • Tubing & Hose Buying Tips, Part 1

    Determining what plastic tubing is best for an application can be a challenge. This report includes topics such as ingredients, temperatures, pressure and vacuum requirements, and flexibility to assist engineers and buyers with tubing and hose selection. Helps avoid costly purchasing errors.

    Download the white paper now.

    Advantapure
    04/14/2015
  • Energy Efficiency - The Other Alternative Fuel

    Proven methods for industry to reduce energy consumption and environmental impact are already at hand. These cost-effective solutions promise substantial return-on-investment now and in the future, without sacrificing performance or quality. For most companies and organizations, the answers to maintaining a competitive edge in this era of rising energy costs are readily available. By applying a suite of cost-effective power and automation solutions from technology leaders like ABB, these facilities can achieve substantial energy savings today without waiting for the "alternative fuels" of the future.

    ABB
    09/27/2005
  • Methods of determining safety integrity level (SIL)

    This 17-page whitepaper discusses the application of two popular methods of determining SIL requirements – risk graph methods and layer of protection analysis (LOPA) – to process industry installations.

    4-sight consulting
    04/19/2005
  • Understanding alarm management

    This nine-page PDF whitepaper discusses the pitfalls of alarm management and how mistakes in the past have been quite costly. It then addresses these mistakes and gives an overview of proper alarm management.

    4-sight Consulting
    02/10/2005
  • What is a Bearing Isolator?

    A bearing isolator is a non-contact, non-wearing, permenant bearing protection device. Read about they can be effectively used in your plant.

    07/31/2004
  • Properly Model and Control Batch Reactors

    This paper covers key aspects for modeling and design of batch reactors, including: heat-up and cool-down performance, sensitivity analysis for reactor parameters, boil-up rate predictions, thermal stability under exothermic conditions, control system design and loop tuning parameters, condenser rating, and process emissions predictions.

    10/11/2004
  • Process Safety Management

    This guide from the U. S. Occupational Safety and Health Administration covers pre-startup safety review, mechanical integrity, how-work permits, management of change, incident investigation, emergency planning and response and compliance audits, among other topics.

    10/11/2004
  • Properly Clean Organic Heat Transfer Fluid Systems

    Maintaining peak performance of organic heat transfer fluids can require removal of dirt and pipe scale, oxidation, thermal degradation, and process contamination. This paper describes the appropriate cleaning techniques for dealing with solids; sludge, high-viscosity fluid and residues; process contamination; and hard coke.

    09/10/2004
  • Audit Your Materials Handling

    This 5-page document discusses how to improve the return on investment by appropriate auditing of materials-handling operations.

    10/15/2004
  • Properly Model and Control Batch Reactors

    This paper covers key aspects for modeling and design of batch reactors, including: heat-up and cool-down performance, sensitivity analysis for reactor parameters, boil-up rate predictions, thermal stability under exothermic conditions, control system design and loop tuning parameters, condenser rating, and process emissions predictions.

    10/15/2004
  • Understand Pump Lifecycle Costs

    This 22-page paper from the Dept. of Energy, Hydraulic Institute and Europump explains the importance of understanding the total costs of ownership to achieve savings in energy, and operational and maintenance costs. It discusses what lifecycle cost is, what should be considered in a lifecycle cost analysis, and the role of proper pump system design.

    11/08/2004
  • Properly Model and Design Shell-and-Tube Heat Exchangers

    Shell-and-tube heat exchangers are widely used throughout the chemical industry. This paper provides a review of the key issues involved in their thermal design. It covers both process and mechanical issues, and discusses appropriate methods for determining various parameters.

    10/11/2004
  • Accurate Steam Mass Measurement

    Vortex meters are ideal for measuring saturated steam flow, and now can be used to measure mass flow with integrated temperature sensor and controller software. These meters can also be integrated into a Foundation Fieldbus industrial network system.

    10/15/2004
  • Achieve 21 CFR Part 11 Compliance

    This technical white paper discusses Yokogawa’s CENTUM CS 3000 R3 DCS (Distributed Control System) product and the extent of its compliance with Part 11 of Title 21 of the Code of Federal Regulations (21 CFR Part 11), the Electronic Records/Electronic Signatures Rule.

    10/12/2004
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