Process Engineering White Papers

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  • Process Safety Symposium – Making Safety Second Nature

    This 10-page document discusses how the reference from the Center for Chemical Process Safety -- "Inherently Safer Chemical Processes, A Life Cycle Approach," 1st Edition, 1996 -- was updated in 2007. Inherent Safety has been well received by industry, but there has been significant advancement in the concept of inherently safer design over the last 10 years. This overview highlights lessons learned and best practices in inherent safety.

    01/11/2010
  • Continuous Valve Monitoring for Product Loss Prevention, Emission Reduction and ROI

    One of the challenges that companies have faced in implementation of continuous monitoring systems is the lack of infrastructure for sensing and data collection. The devices to be monitored are widely dispersed throughout plants with large areas, have no existing power or signal transmitting wire infrastructure, so the capital costs associated with the power and communication services have historically prohibited continuous monitoring. This white paper will unearth best practices to prevent product loss, reduce emissions and ensure ROI.

    05/26/2010
  • Chemical and Pharmaceutical Sight Glass Application Handbook

    20-page Sight Glass Application Handbook is a convenient reference for experienced engineers and a great primer for those new to sight glass selection. It offers a full overview of sight glasses for chemical processes, including types of glass, construction, lighting, installation and maintenance.

    09/20/2010
  • Special Report: Heat Transfer Fluids: Do's, Don'ts, and Best Practices

    Heat transfer fluids -- from mineral oils to synthetic and organic-based formulas -- are the lifeblood of many critical operations within the process industries. This special, interactive PDF looks at how plant personnel can better understand various fluids and fluid properties, and track the performance of their entire heat transfer system.

    03/21/2011
  • Chemical Processing Powder eHandbook: Address Challenges Posed by Powders

    One of the trickiest materials to process, powders are comprised of solids or particulates, a continuous gaseous phase (usually air) and, almost always, a liquid component. Many factors influence powder composition including size and distribution, surface roughness and hardness. And, how powders are processed -- vibration, compaction, attrition, segregation -- can influence how powders react. In this Chemical Processing Powder eHandbook, we take a look at how to effectively handle powders, safer dryer operations and how to manage phase changes when processing powders. Download your copy today. Download your copy today.

    11/10/2011
  • Chemical Processing Special Report: Make the Most of Water

    Chemical Processing has taken an in-depth look at just industrial wastewater -- how it is used, processed and potential management and compiled a comprehensive Special Report titled: Make the Most of Water. This informative Special Report covers such topics as:
    • Is water the new carbon -- what path will regulating water take
    • How to optimize water use
    • Micropollutants -- defining, managing, and communicating potential risk
    • More!
    Download your copy.

    11/28/2011
  • Improve Plant Safety - A Chemical Processing Special Report

    In chemicals processing, significant hazards exist -- such as those from fire, explosions or toxic release. The processes themselves, the chemicals being processed and the procedures followed, or lack thereof, can all contribute to the risk exposure of these hazards. What can processors do to mitigate these risks? For chemicals processors, it's crucial to implement processes and solutions to detect and prevent these hazards from occurring in the first place.

    Chemical Processing has taken an in-depth look at plant safety -- how to identify the hazards and implement processes and procedures to ensure a safer working environment. This comprehensive Chemical Processing Special Report titled: Improve Plant Safety is now available to download for free.

    12/14/2011
  • Chemical Processing Powder eHandbook: Succeed at Solids Handling

    One of the trickiest materials to process, solids are comprised of powders or particulates, a continuous gaseous phase (usually air) and, almost always, a liquid component. Processors that handle solids know only too well the types of throughput problems that come up on a recurring basis. Clumping; effective, economical and safe slurry mixing; dust management and dust explosion risk mitigation are all very real challenges faced by processors of solids. In this Chemical Processing Powder eHandbook, we take a look at how to effectively handle solids including:
    • Clumping – the 10 most common sources of agglomeration in bulk solids and how to effectively manage them
    • Strategies for optimal slurry mixing
    • Level management detection in storage vessels
    • Dust explosion risks – how to identify and mitigate when processing solids
    • Managing solid cohesiveness with flow strategies

    Download your copy of this Chemical Processing Powder eHandbook now.

     

    02/13/2012
  • Cost-Justify Your Reliability Initiatives

    For the latest strategies on how to set an effective reliability program, download this Special Report: Cost-Justify Your Reliability Initiatives. In this report you’ll find: • Predictive tools and technologies for enhanced equipment reliability • The four things a plant manager can do that maximize reliability • Critical equipment for an effective maintenance program

    04/16/2012
  • CP Powder eHandbook: Tips for Effective and Safe Handling of Solids

    One of the trickiest materials to process, solids are comprised of powders or particulates, a continuous gaseous phase (usually air) and, almost always, a liquid component. Processors that handle solids know only too well the types of throughput problems that come up on a recurring basis. Effective, economical and safe slurry management; flowability during processing, accurate inventory and volume level management are all very real challenges faced by processors of solids. In this Chemical Processing Powder eHandbook, we take a look at how to effectively handle solids including:
    • Properly accounting for how bulk solids actually will flow in a vessel or overall process -- we take a look at some simple parameters that can often provide a good sense of flowability
    • Strategies for avoiding slurry trouble
    • Mitigating pipe segment force imbalances with Reactor Excursion and Leakage Analysis Program
    • Acoustics-based level measurement for accurate powder measurement in bins, tanks and silos
    • Explosion protection methods including suppression, isolation and venting

    05/01/2012
  • De-bottlenecking A De-iso-butanizer With VG-Plus High Performance Trays

    To maximize a plant’s performance, it is critical to fully understand the equipment being used, their mechanisms of operation, limitations and capabilities. This includes furnaces, exchangers, pumps, and mass transfer devices for distillation columns: fractionation trays, random and structured packing and associated liquid and vapor distributors. The purpose of this paper is to provide an overview of the key factors to successfully revamp with the goal of maximizing capacity without compromising efficiency.

    03/31/2006
  • Chemical Processing Flow eHandbook: Monitoring Flow

    The purpose of installing a flowmeter system is to accurately measure flow in a reliable manner. Issues related to physical properties, process parameters, electronic features and interconnections are often given much consideration. Relatively little emphasis, however, is given as to how well the flowmeter will perform its intended purpose. Adding to the confusion are the differences in how performance is expressed and the incomplete nature of the available information. Nevertheless, the quality of flow measurement should be a concern. This Chemical Processing eHandbook takes a look at technologies and solutions affecting flow including: * Coriolis meters - steps you can take optimize performance when faced with entrained gas * Magmeters -- why you should consider using them * How to achieve effective flow control with centrifugal pumps

    07/17/2012
  • CP Powder eHandbook: Effective Powder Processing

    As many chemical processors know, processing powders can be tricky. Powder properties can be affected if the materials are stored for long periods. Powders can be compressed, vibrated, aerated and exposed to moisture. And specific processes like granulation, blending, drying, milling, lubricating and compression put requirements on how powders can be handled. In this Chemical Processing Powder eHandbook, we take a look at how to effectively process powder including:
    • Compression dryers – the case for choosing a solution that produces optimal air quality and low energy consumption
    • GHS – understanding the requirements and what it means to chemicals processors
    • Predicting powder flow behavior
    • Vibratory screen cleaning methods
    • Fine powder flushing - eliminating a common bin-afflicting problem caused by trapped air
    • Tubular Drag Conveying Technology – an alternative to pneumatic conveying
    • Addressing dust hazards – including explosions

    08/28/2012
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