Case Study of a Plant to Enterprise Solution
This white paper describes a case study of a real-life case harmonizing thirteen chemicals plants on one MES platform and bringing the plant floor at enterprise
level the Plant to Enterprise initiative (P2E) . The chemical plants are located on seven different production sites in four European countries: The Netherlands,
Germany, Denmark and Sweden.
In dozens of industries and in millions of applications around the world, dangerous chemicals are transferred from their original shipping containers into smaller jugs or buckets or applied to other end-use processes. Historically, the predominant dispensing method in many of these applications has been through an open system where the liquid is poured out of the container. With a poured system, the container is often flipped on its side and the liquid is poured into a secondary container.
The user then just carries the bucket to wherever it needs to go. A mental image of this technique quickly reveals its potential dangers and inefficiencies.
Sure, the process engineer is proud of his HMI (human machine interface) and the operations manager is pleased with his KPI (key performance indicators) dashboard and how effectively the system is running with the implementation of his new MES/MIS solution. The historian and analytic solution get all the credit when a field equipment crisis is averted. Does anyone ever think to thank the lowly driver? Without data, the HMI is just a pretty picture, and the best analytics in the world are only ideas without any basis in fact. Plus, tens or hundreds of thousand dollars are spent on that, while the driver budget isn't even a line item on the spec sheet. The communication arteries and veins reach out to all areas of the field equipment, sending and receiving data, efficiently and tirelessly ensuring the ability to acquire, analyze and adapt to the situations at hand.
Reducing energy consumption and your plants environmental impact is a hot topic. In this Special Report we take a look at the organizational obstacles to avoid, how to enroll your employees in the quest, and the steps you need to take in order to manage your energy costs.
We also delve in to practical energy efficient applications such as recovering exhaust heat in air conditioned facilities and the use of carbon synchronous belts.
Mechanical failure of motors, drives and other vital electromechanical equipment are among the most common reasons for production stoppages. Fortunately, recent advancements in vibration monitoring and data analysis have lead to condition monitoring systems that can accurately detect a problem before failure, thus reducing costly machine shutdowns and maximizing production output. These systems are installed on the monitored equipment and are typically networked back to a central computer for data analysis and alarm annunciation. Because the machines may be in remote locations where network infrastructure is not available, or on moving platforms where hardwired network connectivity is not practical, wireless communications is a networking alternative that offer installation cost savings, quicker deployment and even improved reliability in certain situations.
Jim Ralston, Wireless Sales Engineer, ProSoft Technology
The performance of wireless networks can change over time due to increased performance demands, changes in the radio frequency (RF) environment and changes in the physical environment. This article will explore the use of a wireless diagnostic OLE for Process Control (OPC) server technology to embed diagnostic information in human machine interfaces (HMIs), thus optimizing industrial wireless network performance.
Jim Ralston, Wireless Sales Engineer, ProSoft Technology
Learn why project management functionality that is tightly integrated with Enterprise Asset Management (EAM) and Asset Lifecycle Management (ALM) tools is essential to executives of asset-intensive industries. Without such integration, data needed for both strategic decision-making and tactical maintenance of plant assets is at risk.
NELES rotary control valves with Q-Trim have greater capacity than comparable globe-style linear valves with noise reduction trims widening rangeability, reducing weight and valve dimensions, and a 50% cost reduction compared to linear valves of comparable Cv. NELES rotary control valves from Metso Automation. Intelligent Reliability leads to Intelligent Results.
Many automation engineers are coming face to face with real fieldbus applications for the first time. Fieldbus offers many benefits, but installation requires some additional considerations over and above normal 4-20mA projects. This whitepaper discusses some of those issues, and shows you how to deal with them.
For years the industry has been talking green. But what real strides have been made? Will a Presidential Executive Order compel the industry to speed up efforts to actually go green? While pollution prevention was the original goal of green chemistry, todays efforts promise to have a substantial economic impact. This Special Report will bring you up to speed on fruitful efforts to go green including an update on the growing interest in bio-based feedstocks.
Ensuring the security of industrial control systems is hardly a new topic. The earliest users of modern control systems in power stations and chemical plants saw the need to protect access to vital control functions from unauthorized use. Similarly, in industries such as fine chemical or pharmaceutical
where the process is the product, manufacturers have always sought to protect the secrets of their unique processes from the prying eyes of industrial spies. This white paper by ARC describes how the Siemens AG PCS7 Security Concept bundles key security measures in seveal specific areas to create a deep hierarchy of security known as defense in depth.
This white paper by Project Success Incorporated focuses on the resource that is of greatest concern to most organizations personnel. In a project management system, personnel resources may be identified as individuals by name or as functional groups, such as computer programmers.
One of the difficulties of managing projects that involve several (perhaps many) organizations is that the group has no pre-established procedures for handling actions that cross organizational boundaries. This white paper by Project Success Incorporated discusses the development of a procedures manual.
Harmonics can have a detrimental effect on power generators and other sensitive electrical equipment for the user and utility alike. The number of adjustable speed drives (ASDs) has increased significantly in the past decade. Their contribution to the total electrical load of a power system is significant and cannot be neglected. This white paper discusses various passive techniques for reducing input current harmonics.
Plants have traditionally used trays in the distillation columns to produce fuels grade ethanol. Trays of various configurations have been adequate in this service and their technology is well founded. The ever-present desire to reduce the energy needed to produce a gallon of ethanol has opened the doors to structured packings being used in the rectification sections of ethanol distillation columns.