Powders developed to meet certain product performance targets often suffer from inconsistent and unpredictable flow. The reasons for this are many. A material's characteristics - adhesiveness, cohesiveness, aeratability, pressure-sensitivity - often change during processing and can cause flow problems to crop up. Couple this with changes in the processes themselves and costly downtime can be the result. In this Chemical Processing Powder eHandbook, we take a look at strategies and solutions for overcoming powder processing challenges including:
Making the most of flow additives - understand their impact on overall powder behavior to optimize flow
Improving performance of gravimetric feeders - tips to avoid poor accuracy and frequent downtime
Protecting against combustible dust explosion - economical approaches for protecting spray dryer processes and solutions
Make the most of your powder processes. Download your copy of this Chemical Processing Powder eHandbook now.
Tips for Improving the Performance of Your Gravimetric Feeder
Download the white paper to receive information on maximizing the performance of your gravimetric feeder. You will receive tips on how to choose and set up the right feeder for the specific material being fed in your process. Handling free flowing, adhesive, cohesive, aeratable, hygroscopic and pressure sensitive materials plus ways on where and how to properly install a gravimetric feeder are discussed.
Dust Collection System Complies with Combustible Dust Standards
Combustible dust explosions are a risk in many areas of a chemical plant. Are you in compliance? This white paper reviews the OSHA NEP for combustible dust, NFPA standards on explosion hazards, equipment used for explosion protection, and how to avoid the most common shortfalls to compliance.
Camfil Air Pollution Control
Powder eHandbook: Efficient Powder Process Handling
The mechanisms of powder flow are complex. They are influenced by an array of different parameters; some relate to the particles’ physical attributes, such as size and shape, and others, such as humidity, to the system itself. Although there is a general understanding of these individual mechanisms, the multitude of interactions that govern the specific behavior of a given powder can many and in turn, affect how these powders are processed. In this Chemical Processing Powder eHandbook, we take a look at technologies and strategies for handling powders including:
How to Optimize Humidity for Efficient Powder Handling - too much or too little moisture can cause problems during processing and storage
How to Select the Right Conveying and Feeding System - successful bulk handling of calcium carbonate depends on a variety of factors
Suppressing Explosions for Process Protection - A properly designed and engineered suppression system offers many advantages
Learn how to process powders efficiently. Download your copy of this Chemical Processing Powder eHandbook now.
Chemical Processing’s Powder eHandbook: Tips for Successful Powder Processing
Powders and the dust they create have a tendency to create a myriad of material handling headaches. For example, dust can wreak havoc on the performance and accuracy of many level sensors, rendering them inaccurate and unreliable. Powder particles under the influence of gravity can become compacted resulting in inter-particle friction that may prevent flow movement. In this Chemical Processing Powder eHandbook, we offer a few tips for optimizing powder processing.
Chemical Processing’s Powder eHandbook: Optimize Powder Processing
Some chemical makers are missing opportunities to reduce operating costs and increase profits because they aren’t striving to re-engineer and streamline their processes. A plant often can achieve substantial benefits through simplified steps that do more and work better with less complexity. In this Chemical Processing Powder eHandbook, we take a look at strategies and solutions for optimizing powder processing including:
• Streamlining the chemical processing process – enhancing operations by removing complexities that creep in over time
• Suppression systems – How a properly designed and engineered suppression system offers many advantages including explosion aversion
• Mitigating the impact of uncertainty - how the correct weighing system and a proper maintenance schedule can ensure accuracy
Learn strategies for optimizing your powder processing. Download your copy of this Chemical Processing Powder eHandbook now.
Chemical Processing’s Powder eHandbook: Process Powders with Ease
Processing powders can be tricky. During processing, powder properties can be affected by many different factors including if the materials are stored for long periods, if the materials are exposed to moisture, and by fluctuations in the mechanical processes that handle powders. In this Chemical Processing Powder eHandbook, we take a look at technologies and strategies for handling powders including:
Options for large drivers – with a focus on variable-speed electric motors
Innovative level measurement technologies
How shear cell instruments and relative humidity tests can determine a powders flow behavior
Indoor flameless venting – how modern technology can help eliminate the risk of damage and reduce maintenance costs
Learn how to process powders with ease. Download your copy of this Chemical Processing Powder eHandbook now.
White Paper: Understanding the Risks Associated with FIBCs and Electrostatic Hazards
Flexible Intermediate Bulk Containers (FIBCs) have found their niche in the worldwide transportation of powdered, flaked and granulated products. FIBCs are typically made of woven plastic with some type of liner insert and are often referred to as super sacks, big bags or bulk bags in industry. During filling and emptying of FIBCs there is a steady accumulation of static charge that can result in electrostatic discharges from the FIBC. This may in turn provide sufficient energy for ignition of combustible particulate solids or flammable vapors, not to mention unsettling shocks to nearby personnel. In this white paper we review the NFPA 654 Standard for the Prevention of Fire and Dust Explosions from Combustible Particulate Solids and the importance of why identifying the Minimum Ignition Energy (MIE) of your combustible dust or flammable vapor is a necessary component for selecting the correct FIBC Type for your application. Download now.
Fauske & Associates
Mixing of Powders into Liquids – Dust-free Induction and Dispersion
Mixing of powders into liquids should be relatively easy. You pour powder onto the liquid's surface and then mix it in. However, this mixing can be very troublesome in production. This paper examines the various factors involved with mixing powders into liquids and how to avoid potential problems.
CP Powder eHandbook: Effective Powder Processing
As many chemical processors know, processing powders can be tricky. Powder properties can be affected if the materials are stored for long periods. Powders can be compressed, vibrated, aerated and exposed to moisture. And specific processes like granulation, blending, drying, milling, lubricating and compression put requirements on how powders can be handled. In this Chemical Processing Powder eHandbook, we take a look at how to effectively process powder including:
Compression dryers – the case for choosing a solution that produces optimal air quality and low energy consumption
GHS – understanding the requirements and what it means to chemicals processors
Predicting powder flow behavior
Vibratory screen cleaning methods
Fine powder flushing - eliminating a common bin-afflicting problem caused by trapped air
Tubular Drag Conveying Technology – an alternative to pneumatic conveying
Addressing dust hazards – including explosions
Fired Up: Combustible Dust Raises Explosive Issues
Combustible dust fires happen in plants everyday. This white paper helps manufacturers learn more about combustible dust hazards and ways to handle combustible dust in your manufacturing plant in order to comply with OSHA's NEP. Learn more about choosing the right cleaning tools for your facility.
Nilfisk Industrial Vacuums
Preventing Phenolic Resin Reactor Accidents
An easy to use generalized vent sizing formula is illustrated to be consistent with large scale industry experience and dedicated phenolic runaway reaction tests performed by Fauske & Associates, LLC. The formula also clearly explains the 1999 catastrophic failure of a phenol-formaldehyde reactor resulting from a grossly undersized relief system.
CP Powder eHandbook: Tips for Effective and Safe Handling of Solids
One of the trickiest materials to process, solids are comprised of powders or particulates, a continuous gaseous phase (usually air) and, almost always, a liquid component. Processors that handle solids know only too well the types of throughput problems that come up on a recurring basis. Effective, economical and safe slurry management; flowability during processing, accurate inventory and volume level management are all very real challenges faced by processors of solids. In this Chemical Processing Powder eHandbook, we take a look at how to effectively handle solids including:
Properly accounting for how bulk solids actually will flow in a vessel or overall process -- we take a look at some simple parameters that can often provide a good sense of flowability
Strategies for avoiding slurry trouble
Mitigating pipe segment force imbalances with Reactor Excursion and Leakage Analysis Program
Acoustics-based level measurement for accurate powder measurement in bins, tanks and silos
Explosion protection methods including suppression, isolation and venting
Drying Compressed Air in Hazardous Atmospheres
Hazardous locations have or could potentially have high concentrations of flammable gases, vapors, combustible dusts, etc. A small spark can lead to a horrific explosion dangerous to equipment and workers in the area. Equipment located in hazardous areas must be specifically designed to prevent ignition and explosion.
Chemical Processing Powder eHandbook: Succeed at Solids Handling
One of the trickiest materials to process, solids are comprised of powders or particulates, a continuous gaseous phase (usually air) and, almost always, a liquid component. Processors that handle solids know only too well the types of throughput problems that come up on a recurring basis. Clumping; effective, economical and safe slurry mixing; dust management and dust explosion risk mitigation are all very real challenges faced by processors of solids. In this Chemical Processing Powder eHandbook, we take a look at how to effectively handle solids including:
Clumping – the 10 most common sources of agglomeration in bulk solids and how to effectively manage them
Strategies for optimal slurry mixing
Level management detection in storage vessels
Dust explosion risks – how to identify and mitigate when processing solids
Managing solid cohesiveness with flow strategies
Download your copy of this Chemical Processing Powder eHandbook now.
What Does It Cost To Own Your Dust Collector Filters?
When choosing filters for your cartridge dust collector, a Total Cost of Ownership (TCO) calculation allows you to make the most economical and sustainable choice. TCO is a step-by-step evaluation that explores energy use, maintenance and other factors to compare the real costs of operating a dust collector with different filters. This white paper explains how to perform TCO calculations to save money, time and energy.
Camfil Farr APC
Asking The Right Questions About Cartridge Dust Collection
Over the past decade, cartridge-style dust collectors have overtaken baghouses as the preferred technology for dust collection in the chemical processing industry. Combining high efficiency filtration with compact size and reduced pressure drop, a high efficiency cartridge dust collector will in most cases be the system of choice.
Choosing the best cartridge collection system for a given application, however, involves research and attention to detail. This article will review four key areas of investigation. By reviewing these topics with a knowledgeable equipment supplier and knowing the right questions to ask, chemical manufacturing professionals will be better equipped to make informed dust collection decisions. Download this whitepaper now.
How Well Do You Know Your Dust?
The collection and testing of dust samples is a long-established practice used by many powder and bulk processors to make informed dust collection decisions. Dust testing protocols have not changed markedly in recent years. The importance of dust testing, however, has changed, and the implications are significant. While knowing your dust has always been good practice, it is rapidly becoming a necessity in today's regulatory climate.
This article will review two separate types of testing: (1) explosibility testing, which is used to determine whether a dust is combustible; and (2) bench testing, which pinpoints numerous physical properties of the dust. Both categories of tests are needed to determine the best dust collection system for your application and whether explosion venting equipment must be part of that system.