This Chemical Processing eHandbook examines some of today’s efficiency challenges for chemical manufacturers and some of the best practices that can be implemented to help along the way.
Download this Chemical Processing eHandbook for insights and strategies including:
- More Efficient Wastewater Treatment Looms: New technologies could lead to greener, less-expensive manufacturing processes.
- Keep Calm and Save Water: Processors adopt diverse approaches to cut consumption.
Sponsored By: Hach
In this special report, we explore several ways to identify and solve various water-based utility issues. Find out how to:
- Avoid plant downtime and potential injuries by addressing steam-generation chemistry issues
- Use a reverse osmosis unit for energy savings
- Address inefficient operations and more.
Are you challenged by wastewater issues? Looking to improve your water quality and cut costs? Wondering about biological water treatment? Thinking about on-site testing to verify equipment performance?
This Chemical Processing eHandbook takes a look at how chemicals manufacturers are meeting some of the challenges of today’s wastewater issues. Download this Chemical Processing eHandbook for insights and strategies including:
• Refinery Tackles Water Issues: Skid-mounted treatment unit improves water quality and cuts costs.
• Really Get Bugged: Biological treatment can handle many industrial wastewater streams.
• On-Site Tests Verify Equipment Performance: Two-stage water treatment pilot study established an effective chemical coagulation protocol.
Identifying the optimal solids content of wastewater sludge, slurries and cakes can provide significant cost savings on chemical additives, haulage and incineration. It also helps optimize process control and ensure a consistent final product.
There are several methods to test for solids content during the dewatering process. This paper will briefly explain the differences between the various methods and will be followed by an experiment to test the most common form of solids analysis - the oven method - against the advanced technology of the Computrac® MAX® 4000XL Rapid Loss-on-Drying Moisture and Solids Analyzer. The MAX® 4000XL will prove to be just as accurate as the standard reference method while being significantly faster and less dependent on operator technique.05/17/2016
This Chemical Processing Water/WastewatereHandbook, Waylay Water Systems Woes, takes a look at how manufacturers are meeting some of today’s water system challenges. Are you faced with the challenge of properly applying plastic piping? Is PH troubleshooting concerning you? Would you like to learn more about treating condensate water with activated coconut based carbon?
Download this Chemical ProcessingeHandbook nowfor insights and strategies including:
- Properly Applying Plastic Piping: Use of such piping requires careful consideration of a number of issues.
- Succeed at PH Troubleshooting: Heed some pointers to properly diagnose the cause of a problem.
- Treat Condensate Water with Activated Carbon: High-purity coconut based carbons reduce silica leach, rinsing requirements
Today’s global challenges — climate change, water scarcity, food provision, declining ecosystem services, human development, and the overall transition to a sustainable society and planet — require solutions of unprecedented scale. Public policy and behavior change will play a significant role in addressing these challenges. So, too, will business and technology. In the decades ahead, these challenges offer tremendous opportunity for organizations that can contribute to tackling them.
This Chemical Processing eHandbook takes a look at how chemicals manufacturers are meeting these challenges head on. Download this Chemical Processing eHandbook for insights and strategies including:
- How organizations such as Dow, Solvay, Dupont and BP are adapting strategies for their water conservation efforts;
- How a new purification process that’s carbon-negative and energy-positive can save energy;
- Why sustainability metrics spur product development efforts to improve conservation efforts
High-pressure water jetting is powerful and versatile, helping contractors and industrial companies do hundreds of challenging jobs.
While many jobs are still done manually, new semi-automated systems can maximize three elements crucial to any company’s success: productivity, safety and environmental responsibility.05/12/2015
The Carbon Disclosure Project (CDP), London, has released its Global Water Report 2014. Water challenges, especially in the chemicals industry have not diminished and in fact, are becoming an increasingly larger concern for processors. As stated by Paul Simpson, CEO of the CDP , “Leading companies increasingly recognize that business-as-usual approaches to water management are no longer sufficient.” Download this Chemical Processing eHandbook for:
- Additional findings from the latest CDP report – with a focus on the chemicals industry
- An overview on simple monitoring actions and how adopting best practices may lead to significant savings
- How water conservation efforts can pay off
- How to handle more flow – success often depends upon lowering head losses or raising pump pressure
The safety performance of industrial piping material cannot be overstated—these environments have hundreds, often thousands, of lives at stake. Among the many piping choices, the superior strength, performance and safety of CPVC make it an ideal system for industrial process water applications.
Download the whitepaper now.02/24/2015
Water is a critical utility at process plants, often serving both as a heating and a cooling medium. Many process plants rely on this water for processing and other applications. Providing the water, usually by heating via steam coils or direct steam injection nozzles, takes significant energy. In this Chemical Processing Water eHandbook we take a look at water best practices including:
- How to cut energy consumption in water systems in both hot and cold water applications
- Polymer piping - we identify benefits over metallic systems
- TOC analysis challenges - techniques that address barriers to standard online TOC measurement methods
Economic growth, industrialization and population growth are driving the increasing demand for water, while factors such as climate change, pollution and regulation are affecting the supply and costs related to water.” The chemical industry, being highly water intensive, certainly is exposed to water-related risks. Any efforts to manage these risks and capitalize on opportunities begin with the measurement and appreciation of how water may impact business, followed by the development of strategies to protect the business both now and in the future. In this Chemical Processing Special Report we take a look at water challenges and potential solutions for chemical processors including:
- Water-related risks and opportunities
- How chemical makers strive to cut water consumption and improve treatment
- The Importance of visible TOC levels
Chemical makers increasingly are focusing on water-related issues. In particular, concern over availability is spurring leading operating companies to implement a host of novel strategies and technologies to optimize water use. In this Chemical Processing Special Report we take a look at what it takes for chemical companies to identify and implement water conservation strategies and practices including:
- Operating companies step up conservation and re-use efforts - real world example
- Tank cleaning - how a more-effective method can offer significant water conservation benefits
Treating and reusing process water is a multidimensional challenge for process plants. Compliance with regulatory requirements to prevent and mitigate industrial pollution can require significant capital investment as well as ongoing maintenance outlays. The increasing scarcity and cost of fresh water for production processes also compounds the problem. In this Chemical Processing Wastewater eHandbook we take a look at how to widen your perspective on wastewater including:
- Optimizing water cleanup with activated carbon - including a few pointers to make the most of absorption systems
- Improving plant performance with solids/turbidity monitoring - how continuous monitoring in the liquid processes stages of a wastewater treatment plant offers important benefits
- How to solve partially filled pipe flow measurement challenges
- How variable frequency drives can reduce installation and programming costs while providing a host of other benefits
Download your copy of this Chemical Processing Water Wastewater eHandbook now.06/25/2014
Breakdown of organic wastes entering a wastewater treatment plant is accomplished by using a biomass or blend of beneficial microscopic organisms, bacteria, and solids. This converts the nonsettleable solids (dissolved and colloidal matter) into settleable solids, carbon dioxide, water, and energy. This paper reviews the most common stages for measuring and controlling dissolved oxygen in a wastewater treatment plant.05/13/2014
In recent years, TOC analysis has become accepted in the industry as the standard method and the only reliable online method used to determine contamination in waters, to control processes, to prevent product losses and to minimize waste. It is especially important to monitor this parameter in applications such as condensate return water, boiler/feed water, etc. In boiler/feed water and in industrial steam generating systems, carbonic acid corrosion of condensate lines is often a serious problem. Depending on the application type, analysis of only one parameter (e.g., TC) is generally not sufficient to make any useful process decisions. Multiple-parameter analysis (TOC, TC, TIC, VOC etc.), as carried out in the Hach BioTector B3500c analyzer, is proven to be more useful and always superior to single-parameter analysis in the industry.03/18/2014
The most commonly used compound in the chemical industry is water – not only as a solvent in processing, but also as an energy carrier in the cooling or heating cycle. As vast amounts of water are needed, chemical industries are often located close to large bodies of flowing water. Water used as processing or cooling water is cleaned and subsequently led back to the river or stream. For environmental protection, these waters are subject to specific control and monitoring measures. As the total organic carbon (TOC) non-specifically detects all organic compounds, this parameter has proven to be invaluable here. This booklet introduces a variety of industry-specific applications, and how Shimadzu can provide TOC analyzers to meet specific chemical application needs.02/25/2014
Chemical facilities are under mounting pressure to process ever larger quantities of wastewater to increasingly higher standards while staying within a variety of cost constraints. Plant operators face the dilemma of how to maintain treatment throughput at reasonable cost even when the plant reaches design capacity. Potential changes to production mixes can compound the challenge. Fortunately, adopting the latest wastewater-treatment technology can inject new life into a plant, extending useful asset life without heavy upfront capital investment. In this Chemical Processing Wastewater eHandbook we take a look at how to boost wastewater improvement efforts including:
- An exploration of an innovative system that enables wastewater capacity expansion
- Why chemical makers are increasingly focusing on water-related risks and opportunities
Download your copy of this Chemical Processing Wastewater eHandbook now.12/19/2013
In the decade before Stuxnet attacked process control systems in Iran, there were just five known supervisory control and data acquisition (SCADA) vulnerabilities for all control systems in the world, according to the U.S. Department of Homeland Security’s Industrial Control Systems Cyber Emergency Response Team (ICS-CERT). In 2011, the year after Stuxnet, that vulnerability count jumped to more than 215. Last year, it reached 248 (Figure 1). No surprise then that Chemical makers are increasingly focusing on protecting their process control systems from intrusion both from the inside and outside. In this Chemical Processing Special Report: Secure plan(t), we take a look at:
How to better protect your control system - “Defense in depth” is crucial, and new and maturing technologies may help
Cyber Security Challenges – learn about countermeasures to protect control systems
Case Study: A vulnerability assessment reveals critical gaps in the security of a natural gas pipeline
How to mitigate security risks in legacy process control systems - several steps can help protect against threats and extend the life of legacy equipment
Learn how to secure your process control systems – and your plant. Download your copy of this Chemical Processing Special Report: Secure plan(t) now.12/17/2013
Chlorinated polyvinyl chloride (CPVC) is emerging as the material of choice for pipe and fittings in water and waste applications with an increasing number of engineers adding it to their in-house specs. They are finding that CPVC is highly resistant to microbes and chemicals used throughout the process and it boasts lower installation costs.08/19/2013
Bristol-Myers Squibb manually monitored dissolved oxygen (DO) periodically and ran aeration blowers more than necessary to guard against variable loading rates. After upgrading the system to use online DO monitoring operators now have continuous DO readings in the aeration tanks, substantially reducing energy and maintenance costs.08/12/2013