Process Engineering White Papers

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  • CP Reliability eHandbook: Manage Your Assets

    Reliability programs are now standard business practice in companies that rely heavily on machines, equipment and other physical assets. However, plants are continually challenged in identifying new and cost-effective ways to ensure their assets are performing and that they are managing to minimize operational risks. In this Chemical Processing Reliability eHandbook we take a look at proactive approaches for improving reliability and maintenance in today’s processing plant including:

    • Rotating equipment - how to take advantage of improved internals and better seals
    • Meeting process requirements and protecting equipment with strainers
    • Insights from surface temperature measurements and the critical role IR thermography is to maintenance

    Download your copy of this Chemical Processing Reliability eHandbook now.

    11/14/2014
  • eHandbook: Improve Your Maintenance Practices

    More than 25% of maintenance done today is unnecessary and can introduce additional failure risks. Developing and implementing predictive maintenance strategies and practices can lead to improved safety and reduced operating costs. In this Chemical Processing eHandbook, we take a look at strategies and solutions for overcoming predictive maintenance challenges including:

    • Asset management software - identifying the most relevant and accurate data on which to build maintenance and repair strategies
    • The importance of maintenance on smaller component - using gauges as early warning devices can improve uptime, safety and profits
    • Uncovering important insights from your data and the use of statistics such as regression analysis for emulating pump curves or control valves

     
    Download your copy of this Chemical Processing Predictive Maintenance eHandbook now.

    09/26/2014
  • Chemical Processing’s eHandbook: Follow These Best Flow Practices

    Corrosion, leak detection and mitigation, flow pressure and volume are all factors that maintenance managers and other decision makers need to contend with as they manage flow at their chemical processing plants. In this Chemical Processing Flow eHandbook, we delve in to solutions and strategies for managing these challenges including:

    • Leak management - treat them as calls for action against the underlying problem
    • VFDs for centrifugal pumps - such drives may provide energy savings and avoid operating problems
    • Dealing with corrosion - piping made of high-performance plastic provides unmatched performance and longevity
    • Ceramic in electromagnetic flow meters - material used for measuring tubes offers high performance, longevity and a host of other benefits

    Learn more about these best flow practices. Download your copy of this Chemical Processing Flow eHandbook now.

    04/16/2014
  • Save Money, Time, and Water With Rotary Impingement Tank Cleaning

    Tank cleaning has always been viewed as a necessary evil for manufacturers. During the cleaning process, a significant amount of resources (time, chemicals, water, electric and labor) is required between batches to ensure a reliable, uncontaminated, quality batch is produced. Although these repeating expenditures have a significant effect on the bottom line, many chemical manufacturers continue to rely on outdated processing for cleaning, not realizing the potential opportunity for substantial cost reductions and revenue recovery through CIP optimization.This whitepaper includes specific case studies on the benefits of rotary impingement and CIP optimization vs. the standard tank cleaning processes. These benefits include drastic savings in time and water usage as well as employee safety.

    Gamajet
    11/19/2013
  • Five Keys to Avoiding Ethylene Valve Failures

    This concise, compelling overview of best practices in purchasing and maintaining ethylene valve packages is an essential read for industry professionals. The white paper will tell you how to: 1) Select the right seats and seals; 2) Select the right coating materials; 3) Know the quality of the valves you're buying; 4) Find a trusted single resource for your valve package purchases; 5) Keep up with required maintenance.

    Metso
    10/15/2013
  • Bristol-Myers Squibb Works hard to be a Good Neighbor

    Bristol-Myers Squibb manually monitored dissolved oxygen (DO) periodically and ran aeration blowers more than necessary to guard against variable loading rates. After upgrading the system to use online DO monitoring operators now have continuous DO readings in the aeration tanks, substantially reducing energy and maintenance costs.

    Hach
    08/12/2013
  • How to Reduce Tank Cleaning Time (And Lost Time) with Water Jets

    Automated water jetting removes hardened deposits from tanks and reactors quickly and thoroughly, saving hours of downtime and getting tanks back into service sooner. A new white paper explains high-pressure water jetting, introduces typical equipment, and compares the process with other methods.

    NLB Corp.
    04/15/2013
  • CP eHandbook: Reliability/Asset Management

    Reliability programs are now standard business practice in companies that rely heavily on machines, equipment and other physical assets. But, in today’s lean economy, companies have fewer resources than ever to manage and maintain these assets. Plants face challenges in identifying new and cost-effective ways to ensure their assets are performing and that they are managing to minimize operational risks. In this Chemical Processing Reliability/Asset Management eHandbook we take a look at proactive approaches for improving reliability and maintenance in today’s processing plant including:
     

    •    Equipment rotation: identify damaged and worn components before they cause problems
    •    Backflush strategies: flow reversal can remove fiber buildup in heat exchangers
    •    Advanced Reliability Management: key steps for leveraging limited resources and critical assets
    •    Predictive Maintenance: detailed analysis of maintenance records can further improve equipment reliability
    •    More!

    12/13/2012
  • Impact of Formula-Based ERP Applications on Chemical Manufacturers

    By understanding the key functions and architecture of a process-oriented, formula based ERP application, you will have a better foundation for choosing a solution that best suits your company and type of manufacturing.

    This practical guide and checklist ties the unique operations of chemical manufacturers to specific ERP functionality and architecture. Topics include:
    • Formula Specifications
    • Variability and Quality
    • Product Accountability and Costing
    • Traceability
    • IT Maintenance
      Don't settle for a "one size fits all" ERP solution. With the "right fit" ERP solution, you will be able to streamline operations, reduce costs and scale production, while complying with federal regulations -- all with minimum customization.

    CDC Software
    06/07/2012
  • Preventive Maintenance of Chemical Hot-Oil Systems

    Heat transfer and other process fluids -- from mineral oils to synthetic and organic-based formulas -- are the lifeblood of many critical operations within chemical and the process industries. Their condition reveals critical details about the health of the entire process itself, and that of the components of the system and their interoperation. Register for access to two special E-Books, which come in an interactive PDF format with links to additional web resources.

    Paratherm Corp.
    04/23/2012
  • Cost-Justify Your Reliability Initiatives

    For the latest strategies on how to set an effective reliability program, download this Special Report: Cost-Justify Your Reliability Initiatives. In this report you’ll find: • Predictive tools and technologies for enhanced equipment reliability • The four things a plant manager can do that maximize reliability • Critical equipment for an effective maintenance program

    04/16/2012
  • Rotary Tank Cleaning and Cost Savings

    Specific case studies on the benefits of rotary impingement and CIP optimization vs. the standard tank cleaning processes. Benefits include: increased revenue and production with drastic reductions of operating costs pertaining to tank cleaning.

    Gamajet Cleaning Systems, Inc.
    06/17/2011
  • Chemical Processing Special Report: Beyond Condition Monitoring: Prevent Failures through Condition Management

    For years chemicals makers have tracked the health of key equipment yet they still grapple with unplanned outages that can significantly impact financial performance through lost production and extra repair costs. In this Special Report, we'll explore underlying condition monitoring challenges and introduce the concept of condition management -- an enhanced approach that helps companies reap the full benefit from their condition monitoring investments; we'll also discuss how CMMS tools can help to provide a clear understanding of maintenance operations performance as well as provide some guidance on what you can expect from a CMMS vendor. Lastly, listen to the lively discussion between Chemical Processing's Senior Digital Editor,Traci Purdum, and Edgewater Fullscope's Senior Vice President, Russell Smith, as they converse on how ERP can help manage the supply chain.

    Edgewater Fullscope
    12/16/2010
  • Alarm Philosophy Development

    A complete alarm philosophy document (APD) covers all elements, including design principles, KPIs and escalation policies. Creating an APD to outline these elements is the first step in a successful alarm management project. This paper provides an overview for the essential parts of a complete APD.

    TiPS Inc.
    10/13/2010
  • Continuous Valve Monitoring for Product Loss Prevention, Emission Reduction and ROI

    One of the challenges that companies have faced in implementation of continuous monitoring systems is the lack of infrastructure for sensing and data collection. The devices to be monitored are widely dispersed throughout plants with large areas, have no existing power or signal transmitting wire infrastructure, so the capital costs associated with the power and communication services have historically prohibited continuous monitoring. This white paper will unearth best practices to prevent product loss, reduce emissions and ensure ROI.

    05/26/2010
  • SPECIAL REPORT: Condition Monitoring

    An exciting trend in the world of CMMS is the increasing sophistication of condition-based maintenance (CBM) features and functions vendors offer and maintenance professionals actually use. This Special Report covers:

    * Six steps to condition-based maintenance
    * Bolster your condition monitoring toolbox
    * Protect your condition-monitoring program from the recession guillotine
    * Go beyond condition monitoring

    Infor
    12/22/2009
  • How Automated Water Jetting Improves Tube Bundle Cleaning Efficiency

    Heat exchanger efficiency is a critical factor in processing productivity, and tube bundles must be kept clear of deposits to maintain that efficiency. Automated high-pressure water jetting systems, with flexible or rigid lances, remove deposits 75% to 90% faster than manual methods and are more operator-friendly.

    NLB Corp.
    12/14/2009
  • Improving Plant Production with Wireless Condition Monitoring

    Mechanical failure of motors, drives and other vital electromechanical equipment are among the most common reasons for production stoppages. Fortunately, recent advancements in vibration monitoring and data analysis have lead to condition monitoring systems that can accurately detect a problem before failure, thus reducing costly machine shutdowns and maximizing production output. These systems are installed on the monitored equipment and are typically networked back to a central computer for data analysis and alarm annunciation. Because the machines may be in remote locations where network infrastructure is not available, or on moving platforms where hardwired network connectivity is not practical, wireless communications is a networking alternative that offer installation cost savings, quicker deployment and even improved reliability in certain situations.

    Jim Ralston, Wireless Sales Engineer, ProSoft Technology
    09/30/2008
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