Process Engineering White Papers

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  • The 7 Steps to ICS and SCADA Security

    The past two years have been a real wakeup call for the industrial automation industry. For the first time ever it has been the target of sophisticated cyber attacks like Stuxnet, Night Dragon and Duqu.

    In addition, an unprecedented number of security vulnerabilities have been exposed in industrial control products and regulatory agencies are demanding compliance to complex and confusing regulations. Cyber security has quickly become a serious issue for professionals in the process and critical infrastructure industries.

    If you are a process control engineer, an IT professional in a company with an automation division, or a business manager responsible for safety or security, you may be wondering how your organization can get moving on more robust cyber security practices.

    In order to provide you with guidance in this area, Tofino Security and exida Consulting LLC have condensed material from numerous industry standards and best practice documents. They also combined experience in assessing the security of dozens of industrial control systems.

    The result is an easy-to-follow 7-step process.

    Tofino Security and exida Consulting LLC
    02/28/2012
  • Be a Demand Planning Rock Star

    Rock stars get parties, limousines, fame, and dates with supermodels. What do Demand Planners get? Hopefully they may get fewer forecast errors. Learn how you can minimize production schedule changes, eliminate expedited transfers and shipments, reduce stock-outs, and more. Be a star at your company!

    CDC Software
    09/06/2011
  • Maximizing Power from Biomass

    Implementation of rapid loss on drying and ash analyzers significantly reduces testing times associated with traditional methods, allowing companies to bring products to market faster, increasing production. These features will aide biomass material manufacturers in maximizing control of the market.

    Arizona Instrument
    05/06/2011
  • Chemical Processing Special Report: Beyond Condition Monitoring: Prevent Failures through Condition Management

    For years chemicals makers have tracked the health of key equipment yet they still grapple with unplanned outages that can significantly impact financial performance through lost production and extra repair costs. In this Special Report, we'll explore underlying condition monitoring challenges and introduce the concept of condition management -- an enhanced approach that helps companies reap the full benefit from their condition monitoring investments; we'll also discuss how CMMS tools can help to provide a clear understanding of maintenance operations performance as well as provide some guidance on what you can expect from a CMMS vendor. Lastly, listen to the lively discussion between Chemical Processing's Senior Digital Editor,Traci Purdum, and Edgewater Fullscope's Senior Vice President, Russell Smith, as they converse on how ERP can help manage the supply chain.

    Edgewater Fullscope
    12/16/2010
  • Alarm Philosophy Development

    A complete alarm philosophy document (APD) covers all elements, including design principles, KPIs and escalation policies. Creating an APD to outline these elements is the first step in a successful alarm management project. This paper provides an overview for the essential parts of a complete APD.

    TiPS Inc.
    10/13/2010
  • Inerting and Blanketing: New Cost-efficient Solution with Polarographic Sensors

    In this white paper, we review the new possibilities offered by measurement systems based on polarographic technology. Unlike other systems, polarographic sensors are built directly into the process gas stream, eliminating the need for cumbersome gas sampling and conditioning systems. Further, polarographic sensors require very little maintenance.

    Mettler Toledo
    10/12/2010
  • Six Ways to Sustainability through Document & Business Processing

    Employ key "green" business technologies to reduce paper consumption, as well as comply with key regulations. Discover how Business Process Management and Document Management solutions can significantly slash material costs, while improving user productivity.

    CDC Software
    08/30/2010
  • Staying Competitive in the Changing Chemical Manufacturing Marketplace

    Positioned at the core of most supply chains, chemical firms must deal with many challenges to growing profitably -- flat demand, deflationary prices, and emerging competitors to name a few. Both chemicals firms large and small must develop the insight to change and win in today's ever-morphing competitive landscape. This white paper identifies and discusses how chemicals companies can combine data from many sources -- multiple ERP systems, multiple divisions and multiple applications -- maintenance, human capital, CRM, and supply chain to name just a few -- to create a complete or holistic view for critical decisions. Download now.

    Microsoft Dynamics
    06/01/2010
  • Benefits of State Based Control

    State Based Control is a plant automation control design based on the principle that all process facilities operate in recognized, definable Process States that represent a variety of normal and abnormal conditions of the process. State Based Control, implemented with the latest developments in object-based technologies, delivers direct benefits to its adopters in a variety of Operational Excellence categories. It results in productivity increases, higher asset utilization of both people and process, automated responses and recovery for abnormal conditions and provides an environment for knowledge capture directly into the control design.

    David Huffman, ABB Inc.
    05/14/2009
  • Successful Process Communications’ Best Kept Secret

    Sure, the process engineer is proud of his HMI (human machine interface) and the operations manager is pleased with his KPI (key performance indicators) dashboard and how effectively the system is running with the implementation of his new MES/MIS solution. The historian and analytic solution get all the credit when a field equipment crisis is averted. Does anyone ever think to thank the lowly driver? Without data, the HMI is just a pretty picture, and the best analytics in the world are only ideas without any basis in fact. Plus, tens or hundreds of thousand dollars are spent on that, while the driver budget isn't even a line item on the spec sheet. The communication arteries and veins reach out to all areas of the field equipment, sending and receiving data, efficiently and tirelessly ensuring the ability to acquire, analyze and adapt to the situations at hand.

    Roy Kok, Kepware Technologies
    02/10/2009
  • Intelligent Rotary Control Valve

    NELES rotary control valves with Q-Trim have greater capacity than comparable globe-style linear valves with noise reduction trims widening rangeability, reducing weight and valve dimensions, and a 50% cost reduction compared to linear valves of comparable Cv. NELES rotary control valves from Metso Automation. Intelligent Reliability leads to Intelligent Results.

    06/16/2008
  • Why WirelessHART? The Right Standard at the Right Time

    The WirelessHART standard provides a robust wireless protocol for the full range of process measurement, control and asset management applications. Based on the proven and familiar HART protocol, it enables users to quickly and easily gain the benefits of wireless technology while maintaining compatibility with existing devices, tools and systems.

    HART Communication Foundation
    11/16/2007
  • Design Considerations for High Liquid Rate Tray Applications

    Except for a few odd services, high liquid rate applications are typically the domain of either trays or random packings. Aside from the distributors, random packing designs are rather straightforward with the designer choosing the proper size to accommodate the fluid flow rates and achieve the desired efficiency. Trays, on the other hand, have a large variety of adjustable parameters and can be especially complex, especially when designed for high liquid rate applications.

    Sulzer Chemtech USA, Inc.
    09/17/2007
  • Implementing Foundation fieldbus

    This white paper provides some insight into the process for safely implementing Foundation fieldbus in an area of your facility that has a hazardous classification.

    Moore Hawke Fieldbus
    06/14/2007
  • Applying ISA-S88 to Software Migration Engineering

    Dow Chemical maintains thousands of batch control systems world-wide built on its proprietary MOD 5 computer system. Over decades, they have been meticulous to preserve and enhance these systems. Dow intends to preserve and reap the rewards of this diligence by developing reverse engineering best practices and tools to migrate this intellectual property to next-generation platforms.

    Dow Chemical
    07/12/2006
  • Managing Complex Equipment Status in a GMP Environment

    Batch manufacturing systems must maintain the status of equipment, including which are available, dirty, out of service, etc. In industries that enforce Good Manufacturing Practices (GMPs), additional status types and values for process equipment must be maintained. Rules associated with the equipment status can be complex and involve the equipment class, current equipment state and time in the current state. This paper covers the operator interface used to review the equipment status and the interlocking requirements between the recipe and batch phases based on multiple status types.

    Honeywell
    06/13/2006
  • Fieldbus and remote I/O system comparison

    Nine manufacturers participated in the FuRIOS study, which was conduced under the lead of an end user company that compared its use of fieldbus and remote I/O in full detail.

    Aventis, Infraserv GmbH
    02/10/2006
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