Process Engineering White Papers

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  • Chemical Processing’s Flow eHandbook: Effective Flow Management

    Chemical processors continually strive to find technologies and solutions for improving system performance and plant uptime. Often working around the clock to process, transfer, and store sometimes hazardous and corrosive chemicals, processors must tackle issues related to physical properties and process parameters. In this Chemical Processing Flow eHandbook, we take a look at what it takes for chemical processors to achieve effective flow management including:

    • Streamlining processes – how removing complexities that creep in over time can enhance operations
    • Orifice plates – when insufficient flow conditioning undermines measurement accuracy
    • CPVC for Chlor-Alkali Applications – why chlorinated polyvinyl chloride offers many advantages over other materials

    Understand the many facets of flow. Download your copy of this Chemical Processing Flow eHandbook now.

  • Probe-type TDL Oxygen Analyzers in Critical Applications

    Oxygen measurement for safety and control is essential for process optimization in many chemical manufacturing processes. This white paper provides application details of probe-style TDL oxygen analyzers.

    Mettler Toledo
  • Chemical Processing’s Steam eHandbook: Generate Steam Savings

    Spikes in energy costs or unplanned-for capital improvement expenses can put organizations in tricky financial situations. To solve them, they often select the option with the lowest upfront cost which leads to the “pay me now or pay me later” dilemma. Over time it’s discovered that these lower-priced alternatives cost much more due to higher failure rates, wasted energy and more intensive maintenance. This Chemical Processing Steam eHandbook presents steam technologies and strategies for reducing cost associated with using and generating steam including:

    • How a Texas-based plant pared steam consumption - Thinking differently about energy management lead to substantial savings
    • Steam trap selection - A life cycle analysis approach can help reduce maintenance and prolong steam trap life
    • Reduce consumption with a simple formula to determine the proper steam demand for DSI heaters

    Learn how to generate savings through steam use and generation. Download your copy of this Chemical Processing Steam eHandbook now.

  • CP eHandbook: Reliability/Asset Management

    Reliability programs are now standard business practice in companies that rely heavily on machines, equipment and other physical assets. But, in today’s lean economy, companies have fewer resources than ever to manage and maintain these assets. Plants face challenges in identifying new and cost-effective ways to ensure their assets are performing and that they are managing to minimize operational risks. In this Chemical Processing Reliability/Asset Management eHandbook we take a look at proactive approaches for improving reliability and maintenance in today’s processing plant including:

    •    Equipment rotation: identify damaged and worn components before they cause problems
    •    Backflush strategies: flow reversal can remove fiber buildup in heat exchangers
    •    Advanced Reliability Management: key steps for leveraging limited resources and critical assets
    •    Predictive Maintenance: detailed analysis of maintenance records can further improve equipment reliability
    •    More!

  • Impact of Formula-Based ERP Applications on Chemical Manufacturers

    By understanding the key functions and architecture of a process-oriented, formula based ERP application, you will have a better foundation for choosing a solution that best suits your company and type of manufacturing.

    This practical guide and checklist ties the unique operations of chemical manufacturers to specific ERP functionality and architecture. Topics include:
    • Formula Specifications
    • Variability and Quality
    • Product Accountability and Costing
    • Traceability
    • IT Maintenance
      Don't settle for a "one size fits all" ERP solution. With the "right fit" ERP solution, you will be able to streamline operations, reduce costs and scale production, while complying with federal regulations -- all with minimum customization.

    CDC Software
  • Preventive Maintenance of Chemical Hot-Oil Systems

    Heat transfer and other process fluids -- from mineral oils to synthetic and organic-based formulas -- are the lifeblood of many critical operations within chemical and the process industries. Their condition reveals critical details about the health of the entire process itself, and that of the components of the system and their interoperation. Register for access to two special E-Books, which come in an interactive PDF format with links to additional web resources.

    Paratherm Corp.
  • Cost-Justify Your Reliability Initiatives

    For the latest strategies on how to set an effective reliability program, download this Special Report: Cost-Justify Your Reliability Initiatives. In this report you’ll find: • Predictive tools and technologies for enhanced equipment reliability • The four things a plant manager can do that maximize reliability • Critical equipment for an effective maintenance program

  • Designing Sustainable Products

    All of the benefits of Product Lifecycle Management can be erased by significant non-compliance events that impact a company through fines, penalties, negative publicity, or prohibition to sell a new product in key markets. Without a sustainability strategy, the PLM value proposition is at risk.

  • Chemical Processing Special Report: Beyond Condition Monitoring: Prevent Failures through Condition Management

    For years chemicals makers have tracked the health of key equipment yet they still grapple with unplanned outages that can significantly impact financial performance through lost production and extra repair costs. In this Special Report, we'll explore underlying condition monitoring challenges and introduce the concept of condition management -- an enhanced approach that helps companies reap the full benefit from their condition monitoring investments; we'll also discuss how CMMS tools can help to provide a clear understanding of maintenance operations performance as well as provide some guidance on what you can expect from a CMMS vendor. Lastly, listen to the lively discussion between Chemical Processing's Senior Digital Editor,Traci Purdum, and Edgewater Fullscope's Senior Vice President, Russell Smith, as they converse on how ERP can help manage the supply chain.

    Edgewater Fullscope
  • Alarm Philosophy Development

    A complete alarm philosophy document (APD) covers all elements, including design principles, KPIs and escalation policies. Creating an APD to outline these elements is the first step in a successful alarm management project. This paper provides an overview for the essential parts of a complete APD.

    TiPS Inc.
  • Asking The Right Questions About Cartridge Dust Collection

    Over the past decade, cartridge-style dust collectors have overtaken baghouses as the preferred technology for dust collection in the chemical processing industry. Combining high efficiency filtration with compact size and reduced pressure drop, a high efficiency cartridge dust collector will in most cases be the system of choice.

    Choosing the best cartridge collection system for a given application, however, involves research and attention to detail. This article will review four key areas of investigation. By reviewing these topics with a knowledgeable equipment supplier and knowing the right questions to ask, chemical manufacturing professionals will be better equipped to make informed dust collection decisions. Download this whitepaper now.

    Camfil Farr
  • Managing Chaos in the Chemical Sector

    This white paper outlines how the chemicals industry's leading operators are successfully transforming their operations to achieve a competitive advantage for decades to come. Learn what chemicals operators are doing to: improve integration and collaboration with supply-chain partners both upstream and downstream; Establish business processes and use management systems to better identify and manage both customer demand and volatile supply channels; Innovate both new products and feedstock sources and, Upgrade operations and optimize processes with improvement methodologies such as Lean.

    Microsoft Dynamics
  • Measurement of Oxygen Concentration in Blanketing and Inerting Operations

    Gaseous oxygen measurement with amperometric sensors is the most direct and easiest solution for oxidation and explosion protection.

    Unwelcome oxygen Tank blanketing is the process of filling the headspace in storage vessels and reactors with an inert gas to prevent its contents from exploding, degrading or polymerizing and to protect equipment from corrosion. A blanketing system is normally designed such that it operates under higher than atmospheric pressures, therefore preventing outside air from entering the vessel. As oxygen and moisture in the air can be undesired in numerous processes and applications, blanketing is done in a wide range of industries, varying from (petro)chemical to food and beverage, pharmaceutical to pure water.

    Mettler Toledo
  • How Automated Water Jetting Improves Tube Bundle Cleaning Efficiency

    Heat exchanger efficiency is a critical factor in processing productivity, and tube bundles must be kept clear of deposits to maintain that efficiency. Automated high-pressure water jetting systems, with flexible or rigid lances, remove deposits 75% to 90% faster than manual methods and are more operator-friendly.

    NLB Corp.
  • Alarm Rationalization

    While the activity of alarm rationalization is straightforward, its application can range from simple to extremely complex depending on resources and objectives. This white paper introduces two basic methodologies: Bounded or Unbounded, and evaluates the benefits of each.

    TiPS Incorporated
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