Reducing energy consumption and your plants environmental impact is a hot topic. In this Special Report we take a look at the organizational obstacles to avoid, how to enroll your employees in the quest, and the steps you need to take in order to manage your energy costs.
We also delve in to practical energy efficient applications such as recovering exhaust heat in air conditioned facilities and the use of carbon synchronous belts.
Mechanical failure of motors, drives and other vital electromechanical equipment are among the most common reasons for production stoppages. Fortunately, recent advancements in vibration monitoring and data analysis have lead to condition monitoring systems that can accurately detect a problem before failure, thus reducing costly machine shutdowns and maximizing production output. These systems are installed on the monitored equipment and are typically networked back to a central computer for data analysis and alarm annunciation. Because the machines may be in remote locations where network infrastructure is not available, or on moving platforms where hardwired network connectivity is not practical, wireless communications is a networking alternative that offer installation cost savings, quicker deployment and even improved reliability in certain situations.
Jim Ralston, Wireless Sales Engineer, ProSoft Technology
The performance of wireless networks can change over time due to increased performance demands, changes in the radio frequency (RF) environment and changes in the physical environment. This article will explore the use of a wireless diagnostic OLE for Process Control (OPC) server technology to embed diagnostic information in human machine interfaces (HMIs), thus optimizing industrial wireless network performance.
Jim Ralston, Wireless Sales Engineer, ProSoft Technology
Learn why project management functionality that is tightly integrated with Enterprise Asset Management (EAM) and Asset Lifecycle Management (ALM) tools is essential to executives of asset-intensive industries. Without such integration, data needed for both strategic decision-making and tactical maintenance of plant assets is at risk.
NELES rotary control valves with Q-Trim have greater capacity than comparable globe-style linear valves with noise reduction trims widening rangeability, reducing weight and valve dimensions, and a 50% cost reduction compared to linear valves of comparable Cv. NELES rotary control valves from Metso Automation. Intelligent Reliability leads to Intelligent Results.
Many automation engineers are coming face to face with real fieldbus applications for the first time. Fieldbus offers many benefits, but installation requires some additional considerations over and above normal 4-20mA projects. This whitepaper discusses some of those issues, and shows you how to deal with them.
For years the industry has been talking green. But what real strides have been made? Will a Presidential Executive Order compel the industry to speed up efforts to actually go green? While pollution prevention was the original goal of green chemistry, todays efforts promise to have a substantial economic impact. This Special Report will bring you up to speed on fruitful efforts to go green including an update on the growing interest in bio-based feedstocks.
Ensuring the security of industrial control systems is hardly a new topic. The earliest users of modern control systems in power stations and chemical plants saw the need to protect access to vital control functions from unauthorized use. Similarly, in industries such as fine chemical or pharmaceutical
where the process is the product, manufacturers have always sought to protect the secrets of their unique processes from the prying eyes of industrial spies. This white paper by ARC describes how the Siemens AG PCS7 Security Concept bundles key security measures in seveal specific areas to create a deep hierarchy of security known as defense in depth.
This white paper by Project Success Incorporated focuses on the resource that is of greatest concern to most organizations personnel. In a project management system, personnel resources may be identified as individuals by name or as functional groups, such as computer programmers.
One of the difficulties of managing projects that involve several (perhaps many) organizations is that the group has no pre-established procedures for handling actions that cross organizational boundaries. This white paper by Project Success Incorporated discusses the development of a procedures manual.
Environmental health and safety (EH&S) compliance programs for companies that house laboratories are complex and not easily maintained. Even the most basic plan involves keeping a variety of permits up-to-date, performing regular employee training, conducting inspections, complying with a myriad of chemical storage and handling requirements, and keeping a number of contingency plans current and complete. This white paper identifies the most common pitfalls and four simple steps to keeping your EH&S program current.
Harmonics can have a detrimental effect on power generators and other sensitive electrical equipment for the user and utility alike. The number of adjustable speed drives (ASDs) has increased significantly in the past decade. Their contribution to the total electrical load of a power system is significant and cannot be neglected. This white paper discusses various passive techniques for reducing input current harmonics.
Plants have traditionally used trays in the distillation columns to produce fuels grade ethanol. Trays of various configurations have been adequate in this service and their technology is well founded. The ever-present desire to reduce the energy needed to produce a gallon of ethanol has opened the doors to structured packings being used in the rectification sections of ethanol distillation columns.
The design and location of a dust collection systems hood, ducting, collector and fan can collectively add sufficient static pressure requirements to the point where larger, more expensive to operate motors are necessary to maintain effectiveness. Optimizing these areas can make it possible to use smaller, more energy efficient brake horsepower motors.
The high prices for oil and gas have spotlighted other sources of fuel for internal combustion engines. Biofuel, a fuel derived from ethanol, and biodiesel fuel, a dieselequivalent derived from biological sources, are two possible substitutes for petrochemical fuel.
Maintaining a competitive edge is becoming more difficult as energy costs continue to rise. By investing in sustainable buildings, manufacturers are improving bottom-line business performance and creating value through integrated financial, environmental and social strategies and measurements.
Batch manufacturing systems must maintain the status of equipment, including which are available, dirty, out of service, etc. In industries that enforce Good Manufacturing Practices (GMPs), additional status types and values for process equipment must be maintained. Rules associated with the equipment status can be complex and involve the equipment class, current equipment state and time in the current
state. This paper covers the operator interface used to review the equipment status and the interlocking requirements between the recipe and batch phases based on multiple status types.