eHandbook: Target Energy Efficiency
Rising fuel costs have a direct impact on a chemical processors’ bottom line. How can chemical processors reduce their energy consumption thus reducing their cost to produce? It’s believed that the chemical industry potentially can vastly decrease energy use AND greenhouse gas (GHG) emissions with the help of game-changing technology and strong support from policymakers. In this Chemical Processing Energy eHandbook, we take a look at global, and more local, technologies and strategies for improving energy efficiency at chemical plants including:
A roadmap that aims to catalyze better energy efficiency – learn about a international initiative that foresees catalytic processes playing a key role in cutting consumption and emissions
Saving energy by optimizing boiler loads
How the right emission control system can help meet compliance and reduce energy costs
Steam injection heating systems
Learn how improve your plants energy efficiency. Download your copy of this Chemical Processing Energy eHandbook now.
Bristol-Myers Squibb Works hard to be a Good Neighbor
Bristol-Myers Squibb manually monitored dissolved oxygen (DO) periodically and ran aeration blowers more than necessary to guard against variable loading rates. After upgrading the system to use online DO monitoring operators now have continuous DO readings in the aeration tanks, substantially reducing energy and maintenance costs.
7 Applications You Didn’t Know Were Compatible with Microwave
Microwave energy in chemical processing has really come of age over the past few years. Many companies are experiencing the benefits that microwave offers over conventional drying technologies. Other functions include: sterilization, pasteurization, cooking, tempering, dehydration and heating.
While you may have guessed a few of the applications we’re profiling, or may even work with them yourself, we hope at least one or two applications off our list will catch your eye and perhaps start you thinking.
• Analytical Chemistry
• Treatment of Biomass & Biosolids
• Powder Processing
Animal Blood Plasma
• Pyrolysis for Recycling & Waste-to-Energy
Plastics and Rubber
• Petro Chemicals
Chemical Processing Special Report: Jacketed Heating
Reactor temperature control typically is very important to product quality, production rate and operating costs whether a processor is employing continuous or batch reactors.
Download your copy of this Chemical Processing Special Report: Jacketed Heating now!
New Developments in Process Heating Using Microwave Technology
The use of microwave technology has come a long way since its debut decades ago. See why chemical processors should be considering the many benefits of using microwave compared to conventional heating and drying systems. Learn why microwave mixing will save you considerable time and money with a superior product quality.
CP eHandbook: Use Energy Effectively
Effective energy management can help achieve more efficient use of energy without reducing production levels, product quality or employee morale, and without compromising safety and environmental standards. It should not only address higher efficiency generation, energy conversion, distribution and utilization, but also explore lower-cost energy alternatives. Simply put, energy management is optimizing the energy cost per unit of product output. In this Chemical Processing Energy Efficiency eHandbook, we take a look at how to achieve effective energy management including:
• Energy management programs – the roles and responsibilities needed to create an effective energy management program
• Internal and external resources needed for an effective energy management program including what to expect from top management
• Energy management basics – the five key activities to help reduce energy use
• Compression dryers – a review of three alternatives: heat, desiccant and refrigerant. Understanding whether the purchase “cost” outweighs the “value” in terms of energy consumption and production levels.
Heating Water by Direct Steam Injection
Direct steam injection provides a solution where large volumes of hot water at precise temperatures are required, and saving space and energy are factors in the system design.
Productivity Improvement with Wireless Steam
When steam traps leak or fail, energy is lost and there could also be steam equipment failure or damage and potential safety hazards. A major food manufacturer improved their steam trap program and enhanced their ongoing leak repair campaign with remote steam trap monitoring using Smart Wireless Solutions from Emerson.
Drying Compressed Air in Hazardous Atmospheres
Hazardous locations have or could potentially have high concentrations of flammable gases, vapors, combustible dusts, etc. A small spark can lead to a horrific explosion dangerous to equipment and workers in the area. Equipment located in hazardous areas must be specifically designed to prevent ignition and explosion.
Reducing Water Consumption in Compressed Air Systems
Compressed air systems are sometimes called the "4th Utility" due to their presence in almost all industrial processes and facilities. As US water consumption continues to increase, compressed air systems provide an opportunity for energy managers to reduce associated cooling water consumption and costs. In this white paper, we focus on the opportunity to reduce the water consumption of compressed air systems. Understanding the costs and the alternative types of cooling systems is an important first step. This white paper provides background on US water consumption in both the public and industrial sectors; it provides detail on industrial water consumption -- including industrial cooling water -- and its associated costs; it also details six different types of cooling systems available.
Training Your Staff About Energy Efficiency -- A Chemical Processing Special Report
Certainly over the last few years, how plants consume energy has made an impact on that plant's efficiency and profitability. But is everyone at your plant doing their part? From Process Engineers to Plant Managers, everyone can have a role in implementing and adhering to energy efficient practices and exploring ways to improve energy efficiency. Chemical Processing has taken an in-depth look at just how this can been accomplished and compiled a comprehensive Special Report titled: Training Plant Staff About Energy Efficiency. Now available for download, this informative Special Report covers such topics as training operators, available energy tools, assessing equipment and more.
Maximizing Power from Biomass
Implementation of rapid loss on drying and ash analyzers significantly reduces testing times associated with traditional methods, allowing companies to bring products to market faster, increasing production. These features will aide biomass material manufacturers in maximizing control of the market.
Special Report: Heat Transfer Fluids: Do's, Don'ts, and Best Practices
Heat transfer fluids -- from mineral oils to synthetic and organic-based formulas -- are the lifeblood of many critical operations within the process industries. This special, interactive PDF looks at how plant personnel can better understand various fluids and fluid properties, and track the performance of their entire heat transfer system.
Energy Savings From Synchronous Belt Drives
Approximately one-third of the electric motors in the industrial and commercial sectors use belt drives. If the efficiency of these systems were improved by just 5%, plants would see tremendous energy savings. Such savings are not out of reach. Synchronous belt drives operate so efficiently that they enable savings across many industrial applications.
Chemical Processing Special Report: Compressed Air
Chemical manufacturers today are looking at all aspects of their business to conserve energy and decrease costs. Compressed air is often over looked in these efforts as many people do not fully understand compressed air equipment, their own system, or what it costs to produce compressed air power. In this Special Report, we review compressed air and provide insights on how to understand equipment and identify potential areas for savings.
The Green Solution
The ever present emphasis on technological efficiency is just one of several forces behind the pressure on companies to "go green" despite a trying economy. The ultimate criterion that determines whether a motor is truly green is energy efficiency. Technology, long the key to efficiency, can help resolve this issue.