Know Your TCO: A look at Medium Voltage VFDs
Medium voltage VFDs are high cost, high consideration assets that greatly improve process control and efficiency in manufacturing facilities. It is vital that you and your company understand the TCO of this asset. Download the white paper for more information.
Chemical Processing’s Level eHandbook: Best Practices for Level Management
Level measurement, which is the detection of the phase split between vapor/liquid, liquid/liquid, vapor/solid and even liquid/solid, is a key parameter in the operation and control of modern industrial processes. A reliable outcome depends on the phase conditions being relatively consistent under all process conditions. Unfortunately, the importance of level control isn’t always understood. Failure to measure level reliably has resulted in some of the most serious industrial accidents, including those at the Buncefield, U.K., fuel storage depot and BP’s Texas City refinery. In this Chemical Processing Level Management eHandbook, we discuss best practices for level management including:
How to Select the Right Liquid Level Sensor - It’s important to consider a variety of factors when choosing the type of technology
Properly Measure Liquid/Liquid Interfaces - Follow a simple rule for location of level gauge nozzles
Improve Reactor Vessel Measurement - Non-contact radar level meter speeds production and boosts worker safety
Download your copy of this Chemical Processing Process Level Management eHandbook now.
Guidelines for Proper Filtration and Delivery of Samples to On-Line Process Analyzers
Contaminants in plant samples are the most frequent cause of problems with on-line analyzers. Trace contaminants can rapidly build up and cause instrument failure. It’s critical that a filter specifically designed for sampling applications be used rather than a general purpose filter. Read guidelines to ensure proper filtration and sample delivery to on-line analyzers in this white paper.
Special Report: Making the Most of Migration
Perhaps the most critical challenge facing the automation industry is that of aging control systems at or near the end of their product lifecycles. A legacy control system can suffer from technical, functional or supply obsolescence. With a well-planned and executed control system migration, however, plants can improve availability and reliability, while increasing production flexibility. In this Chemical Processing Special Report: Making the Most of Migration, we take a look at: Obsolescence planning – addressing concerns and planning for a successful evolution strategy; Restoration Possibilities – how new tools and innovative methods support and breath new life into aging distributed control systems; DCS Migration; More!
Download your copy of this Chemical Processing Special Report: Making the Most of Migration now!
OPC: The Ins and Outs to What it’s About, The Every Man's Guide to OPC
The Every Man’s Guide to OPC is an easy-to-read overview of the most popular industrial open connectivity standard - OPC. This paper introduces the main idea behind OPC, shows why OPC is different from conventional (often proprietary) communication protocols, and explains how OPC helps overcome the limitations of such native protocols. Next, the paper explains what the building blocks of OPC are (OPC Clients and OPC Servers) and how they work together to make data-sharing possible.
This guide to OPC helps readers of all technical levels quickly grasp what OPC is and how they can use it.
Building Productivity Automating Time and Attendance in Manufacturing
Manufacturing organizations face a critical balancing act – achieving the highest levels of efficiency, while ensuring that they are not over or under supplying the marketplace.
This need to be flexible and efficient requires exceptional visibility into all of the factors that influence productivity and output. This white paper will look at the challenges manufacturing organizations face and how automation of key workforce management processes helps manufacturers not only improve efficiency, but also better manage labor spend, reduce compliance risk and improve productivity.
Whitepaper: On-Line Instrumentation Helps Lower DAF System Costs
Many industrial plants use dissolved air flotation to remove fats, oils and grease, and suspended solids from wastewater. Chemical additions are often kept higher than necessary to account for variations in influent water quality that are characteristic of industrial facilities. Continuous monitor
Integrating Process Weighing Data
Efficient transfer of weighing process data to higher level PLC, MES or ERP systems makes manufacturing processes more efficient and more transparent. But identifying and implementing the most effective system for data transfer and integration can be challenging.
Mettler Toledo LLC
No More Risky Business With Virtual Patching
Patching process control system software to remove security vulnerabilities is fraught with risk. System issues can be the result of installing a patch, but a system is also vulnerable without patching. Fortunately, virtual patching can improve the process and raise the system’s security at the same time.
Cyber Security: A Perfect Storm
As companies and industries increasingly rely on technology, security risks become greater. With growing numbers of Windows machines and increased scarcity of skilled technical resources, a “perfect storm” of cyber threats in production facilities is looming.
Application Whitelisting: Extend Your Security Arsenal
As the security threat landscape continues to evolve, so must your response. With increasing numbers of attempted intrusions, cautionary tales of security breaches and the potential for resulting damages at your site, application whitelisting can be an important addition to your security arsenal.
No More Tears for Control System Migration
While upgrading process control systems is vital to maintaining a plant’s performance, the migration process often brings confusion and frustration for customers. See how Honeywell keeps control systems running at the best possible performance throughout the migration process and into the future.
PRALCA’s Path to Modernization
With an aging installed legacy Distributed Control System (DCS), the PRALCA petrochemical plant needed advanced control strategies to improve plant efficiency. Find out how a comprehensive migration solution extended the life of plant equipment and provided a cost-effective path forward to the latest automation technology.
Expanding Production at FMC Lithium
FMC Minera del Altiplano, a leader in the mining of lithium ores and brines, wanted to automate its production processes but lacked sufficient capacity to keep pace with continuous operational improvements. See how FMC expanded processing capacity while minimizing risks to critical plant information.
Chemical Processing Special Report: Migration
"Migration could be the biggest single issue facing automation end-users today," stresses a report from the ARC Advisory Group. ARC estimates that installed automation systems worth about $65 billion are reaching the end of their useful lives. Distributed control systems (DCSs) more than 20 years old will need replacement within the next ten years. In this Chemical Processing Special Report: Migration we cover:
Updating process control systems – understanding the challenges and missteps to avoid
Case Study: FMC Corporation – we look at the production processes, operational challenges and automated solutions this diversified global chemical company chose when migrating their DCS
Case Study: PRALCA – control systems migration for a petrochemicals facility
The business case for control systems migration - strategies for protecting investments, improving business results and reducing risks
This practical guide and checklist ties the unique operations of chemical manufacturers to specific ERP functionality and architecture. Topics include:
Variability and Quality
Product Accountability and Costing
Don't settle for a "one size fits all" ERP solution. With the "right fit" ERP solution, you will be able to streamline operations, reduce costs and scale production, while complying with federal regulations -- all with minimum customization.
Loss-On-Drying vs. Thermogravimetric Analysis
The key components needed to provide valuable information about the composition of a producer's FGD byproducts is an instrument that has capabilities to reach temperatures sufficient to drive the reactions of interest and to separate the tests so meaningful numbers are yielded at each stage.
Arizona Instrument LLC
White Paper: Helping Business Users Understand and Measure Data Quality
Many companies have invested heavily in mission-critical business software initiatives. Much time and effort has gone into deploying sophisticated customer relationship management solutions, adaptive supply chain software, ambitious data migration projects, and other endeavors. All too often, however, these worthy but expensive initiatives fail to deliver anticipated benefits because theyre hobbled by poor data. Download this white paper to learn how to understand and measure your business data for successful application.