Process Safety Symposium Making Safety Second Nature
This 10-page document discusses how the reference from the Center for Chemical Process Safety -- "Inherently Safer Chemical Processes, A Life Cycle Approach," 1st Edition, 1996 -- was updated in 2007.
Inherent Safety has been well received by industry, but there has been significant advancement in the concept of inherently safer design over the last 10 years. This overview highlights lessons learned and best practices in inherent safety.
Continuous Valve Monitoring for Product Loss Prevention, Emission Reduction and ROI
One of the challenges that companies have faced in implementation of continuous monitoring systems is the lack of infrastructure for sensing and data collection. The devices to be monitored are widely dispersed throughout plants with large areas, have no existing power or signal transmitting wire infrastructure, so the capital costs associated with the power and communication services have historically prohibited continuous monitoring. This white paper will unearth best practices to prevent product loss, reduce emissions and ensure ROI.
Chemical and Pharmaceutical Sight Glass Application Handbook
20-page Sight Glass Application Handbook is a convenient reference for experienced engineers and a great primer for those new to sight glass selection. It offers a full overview of sight glasses for chemical processes, including types of glass, construction, lighting, installation and maintenance.
Chemical Processing Special Report: Compressed Air
Chemical manufacturers today are looking at all aspects of their business to conserve energy and decrease costs. Compressed air is often over looked in these efforts as many people do not fully understand compressed air equipment, their own system, or what it costs to produce compressed air power. In this Special Report, we review compressed air and provide insights on how to understand equipment and identify potential areas for savings.
How Well Do You Know Your Dust?
The collection and testing of dust samples is a long-established practice used by many powder and bulk processors to make informed dust collection decisions. Dust testing protocols have not changed markedly in recent years. The importance of dust testing, however, has changed, and the implications are significant. While knowing your dust has always been good practice, it is rapidly becoming a necessity in today's regulatory climate.
This article will review two separate types of testing: (1) explosibility testing, which is used to determine whether a dust is combustible; and (2) bench testing, which pinpoints numerous physical properties of the dust. Both categories of tests are needed to determine the best dust collection system for your application and whether explosion venting equipment must be part of that system.
Asking The Right Questions About Cartridge Dust Collection
Over the past decade, cartridge-style dust collectors have overtaken baghouses as the preferred technology for dust collection in the chemical processing industry. Combining high efficiency filtration with compact size and reduced pressure drop, a high efficiency cartridge dust collector will in most cases be the system of choice.
Choosing the best cartridge collection system for a given application, however, involves research and attention to detail. This article will review four key areas of investigation. By reviewing these topics with a knowledgeable equipment supplier and knowing the right questions to ask, chemical manufacturing professionals will be better equipped to make informed dust collection decisions. Download this whitepaper now.
Get Smarter And Faster With Integrated Supply Chain Planning
Supply Chain Planning and Forecasting coupled with a process ERP solution is the perfect fit to synch sales and marketing with manufacturing and supply chain operations. "Best Practices in Demand Planning" shows you how this integrated solution can reduce forecast errors, increase plant throughput, and reduce inventory levels.
Six Ways to Sustainability through Document & Business Processing
Employ key "green" business technologies to reduce paper consumption, as well as comply with key regulations. Discover how Business Process Management and Document Management solutions can significantly slash material costs, while improving user productivity.
Chemical Processing Special Report: Beyond Condition Monitoring: Prevent Failures through Condition Management
For years chemicals makers have tracked the health of key equipment yet they still grapple with unplanned outages that can significantly impact financial performance through lost production and extra repair costs. In this Special Report, we'll explore underlying condition monitoring challenges and introduce the concept of condition management -- an enhanced approach that helps companies reap the full benefit from their condition monitoring investments; we'll also discuss how CMMS tools can help to provide a clear understanding of maintenance operations performance as well as provide some guidance on what you can expect from a CMMS vendor. Lastly, listen to the lively discussion between Chemical Processing's Senior Digital Editor,Traci Purdum, and Edgewater Fullscope's Senior Vice President, Russell Smith, as they converse on how ERP can help manage the supply chain.
Energy Savings From Synchronous Belt Drives
Approximately one-third of the electric motors in the industrial and commercial sectors use belt drives. If the efficiency of these systems were improved by just 5%, plants would see tremendous energy savings. Such savings are not out of reach. Synchronous belt drives operate so efficiently that they enable savings across many industrial applications.
Analyze Your Way to Long Lasting, Better Performing V-Belt Drives
"Analyze Your Way to Longer Lasting, Better Performing V-Belt Drives," describes factors affecting V-belt life, details how to recognize problems in V-belt drives and poses corrective actions that plant and maintenance managers can take for improved drive performance, longer belt life and energy cost savings.
Not All CPVC Piping Systems Perform The Same
Since its introduction to the market in 1959 by The Lubrizol Corp., chlorinated polyvinyl chloride (better known as CPVC) has proven to be an attractive alternative to traditional metallic piping systems in a wide variety of chemical process environments. Because it is inert to most mineral acids, bases, salts and aliphatic hydrocarbons, it offers a more reliable, long-term performance than many other materials, including metals and most non-metallic alternatives.
This white paper will explain why Lubrizol's newly developed Corzan CPVC Piping Systems are pressure rated 25% higher than traditional CPVC systems. Download now.
Unwelcome oxygen Tank blanketing is the process of filling the headspace in storage vessels and reactors with an inert gas to prevent its contents from exploding, degrading or polymerizing and to protect equipment from corrosion. A blanketing system is normally designed such that it operates under higher than atmospheric pressures, therefore preventing outside air from entering the vessel. As oxygen and moisture in the air can be undesired in numerous processes and applications, blanketing is done in a wide range of industries, varying from (petro)chemical to food and beverage, pharmaceutical to pure water.
OSHA & NFPA Compliant: Keeping Your Plant Safe
In March 2008, OSHA reissued its Combustible Dust National Emphasis Program (NEP) notifying approximately 30,000 companies nationwide that they will be targeted for inspections over the next few years. Mettler Toledo recognizes that many manufacturers are not up-to-date on the latest hazardous area compliance regulations or may not know that their industry is subject to those regulations. Don't wait until your facility receives a surprise visit from OSHA or worse yet, for a catastrophic incident to occur. Take the proactive approach to addressing the "hazardous area advisory level" in your facility.
Inerting and Blanketing: New Cost-efficient Solution with Polarographic Sensors
In this white paper, we review the new possibilities offered by measurement systems based on polarographic technology. Unlike other systems, polarographic sensors are built directly into the process gas stream, eliminating the need for cumbersome gas sampling and conditioning systems. Further, polarographic sensors require very little maintenance.
Managing Chaos in the Chemical Sector
This white paper outlines how the chemicals industry's leading operators are successfully transforming their operations to achieve a competitive advantage for decades to come. Learn what chemicals operators are doing to: improve integration and collaboration with supply-chain partners both upstream and downstream; Establish business processes and use management systems to better identify and manage both customer demand and volatile supply channels; Innovate both new products and feedstock sources and, Upgrade operations and optimize processes with improvement methodologies such as Lean.
Staying Competitive in the Changing Chemical Manufacturing Marketplace
Positioned at the core of most supply chains, chemical firms must deal with many challenges to growing profitably -- flat demand, deflationary prices, and emerging competitors to name a few. Both chemicals firms large and small must develop the insight to change and win in today's ever-morphing competitive landscape. This white paper identifies and discusses how chemicals companies can combine data from many sources -- multiple ERP systems, multiple divisions and multiple applications -- maintenance, human capital, CRM, and supply chain to name just a few -- to create a complete or holistic view for critical decisions. Download now.
The Green Solution
The ever present emphasis on technological efficiency is just one of several forces behind the pressure on companies to "go green" despite a trying economy. The ultimate criterion that determines whether a motor is truly green is energy efficiency. Technology, long the key to efficiency, can help resolve this issue.