Perspectives: Process Puzzler

Get Relief From Valve Popping

Readers suggest ways to address thermal expansion issue.

*THIS MONTH’S PUZZLER* We’re suffering an annoying thermal expansion problem in the ethylene oxide (EO) lines that feed our reactors: pressure relief valves (PRVs) often pop from solar heating, because lines are blocked in, typically for up to ten minutes. (Our design standard assumes horizontal pipe and a maximum ambient temperature of 95°F, which doesn’t occur very often at our Chicago site: solar flux is 38.7 Btu/h-ft2 for the summer solstice.) The PRVs wouldn’t be such a problem but EO can polymerize and cause them to stick open, which is why the covered area under the reactors is Class 1, Division 1, Group B. The EO feed pipe runs at 55 psig at 60°F. The PRVs are set at 145 psig. Barometric pressure is 14.408 psia. The properties of EO at operating conditions are: density, 66.8 lb/ft3; viscosity, 0.302 cP; heat capacity, 0.476 BTU/lb-F; thermal conductivity, 0.0949 BTU/h-ft2-°R; volumetric thermal expansion coefficient, 0.001°F-1; and bulk modulus, 180,000 psi/ft3. Our plant engineer is convinced that two inches of calcium silicate insulation in a stainless steel jacket over our 1½-in. Schedule-80 Type-316 stainless-steel pipe largely will eliminate our PRV reliability problem. What do you think?

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