Home » Liquid mixing equation
Liquid mixing equation
Q: I know there is an equation that can be used to determine the adequate mixing time of two liquids (viscosity of water). Can you give me the name of the equation? I saw it once a long time ago and, if I remember correctly, it was a person's name.
A: The only person's name I have ever heard associated with the time required to blend liquids is Betty Crocker. I have heard, and even referred myself, to the dimensionless blend time as the "Betty Crocker Number."
Dimensionless blend time is essentially the product of actual blend time and the rotational speed of the mixer, along with some empirical geometry factors, as shown in the attached equation for a pitched-blade turbine.

In the turbulent range (low viscosity, waterlike liquids), dimensionless blend time is a constant. For any given geometry or geometrically similar system, the blend time is inversely proportional to the rotational speed. In other words, the time required to achieve a given blend uniformity depends on a certain number of mixer revolutions.
To calculate the blend time, the dimensionless equation is rearranged to calculate time (as shown below).

The time is in minutes or seconds depending on whether the rotational speed of the mixer is in revolutions per minute or revolutions per second, respectively. For a typical pitched-blade turbine the dimensionless blend time for 99% uniformity is:
6.34 = Blend time x Rotational Speed x (Impeller Diameter/Tank Diameter)^2.3 x (Liquid Level/Tank Diameter)^-0.5
as shown in the attached dimensionless equation. For a straight-blade, radial flow turbine, the dimensionless value is 4.8. Although by the blend time value the straight-blade turbine takes less time, it takes more power and/or torque than the pitched-blade turbine for the same result. The dimensionless blend time value for a hydrofoil or propeller is 16.4 but the exponent on the impeller to tank diameter ratio is 1.7 instead of 2.3. Simple factors associated with an exponential decay function can be used to estimate times for 95% and 99.9% blend uniformity.
Solutions Centers
The Optimized Plant
Sponsored by Honeywell
Honeywell can help sustain the life of your assets and maximize the operational performance of your plant or mill.
Solutions for the Chemicals Industry
Sponsored by SAP
Measure your performance against your peers and discover which functional areas you can improve. Includes manufacturing, supply chain, R&D, regulatory compliance (ie REACH), and customer management.
Business Performance
Sponsored by Honeywell
Improve performance and increase profitability with integrated, comprehensive solutions that protect your people, process and assets, while reducing costs and improving productivity.
Print page