Design provides improved reliability in a polymer-precursor batch reactor. Sensors must respond quickly and survive a harsh environment. Poor probe reliability can make the difference between a process that makes money and one that doesnt.
Control's Béla Lipták continues his series on control of distillation processes, this time focusing on managing reboiler flow, temperature, feed rate, loading and reflux for economy, stability and safety.
Quest for more reliable readings prompts development of tougher and more-intelligent sensors. While pH control often plays a crucial role in processing, achieving reliable readings remains challenging at many sites. After all, pH sensors frequently serve in aggressive chemical environments.
This article looks at six technologies mechanical floats and displacers, differential pressure, capacitance, ultrasonic, radar, and guided wave radar that are used most often for automated control, and provides practical guidance for choosing among them.
Author: Jerry Boisvert, Siemens Energy & Automation
When it comes to selecting and sizing control valves and positioners, this article not only helps you pick the right one for the right job, but also includes a valuable valve selection chart you can download!
You may not be aware, but a new bus war is being waged in your plant the battle of the motion networks. Control Global's Senior Tech Editor Dan Hebert, PE, provides analysis and commentary on the newest battle over fieldbus.
Things are changing at warp speed. Manufacturing companies are collecting large volumes of data from data systems but improvements are possible only if the data are analyzed and developed into useful business parameters.
The new sampling/sensor initiative (NeSSI) is moving steadily to fulfill its original promise of increased efficiencies, costs-savings, and micro-analytic capabilities despite recent growing pains related to fieldbus.
The more energy prices rise, the more heat integration saves. However, heat integration steps can present complex control problems. Slip-ups in putting control systems in place can make operations nearly impossible. That certainly was the case at one unit using heat recovery.
Author: Andrew Sloley, contributing editor and Carolyn K. Hawley, VECO USA
Profibus-PA and Foundation Fieldbus both reduce cabling cost by sharing wiring among several field instruments. They also save money by reducing the number of instrument interface cards required to connect field instruments to the control system. However, they all save money by being able to use the same field transmitter for a wide range of measured variables.
Faster. Smaller. Smarter. Modular. All express the future of process analytics. And un-stoppable describes the ongoing migration of process analytical instruments to continuous, online, field-mounted use at chemical plants.
Ineffective alarm systems pose a serious risk to safety, the environment, and plant profitability. Too often, alarm system effectiveness is unknowingly undermined by poorly-configured alarms. Read about these 12 common mistakes that can undermine the management of your alarm system.