Pick The Proper Flow Meter
Consider a wide range of factors to determine the optimal choice
Flow measurement is a critical aspect of chemical processing. The effectiveness of operations depends upon accurate data on flow measurement, as does maintaining compliance with regulations. In addition, a greater emphasis on sustainability is driving more manufacturers to closely monitor the consumption of precious resources and the byproducts generated in the process. At some sites, another crucial concern is custody transfer, with increasing energy costs spurring the need for improved fiscal metering of high-value products.
So, in this article, we’ll look at the key criteria in flow meter selection and go over some pointers for picking the most appropriate device.
Let’s start by reviewing the most frequently used…
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Emerson And OSIsoft Introduce PI Connector For HART-IP
The software simplifies access to HART field device information and feeds it to numerous diagnostic and process optimization packages.
Emerson Process Management and OSIsoft introduce the OSIsoft PI Connector for HART-IP, a link between HART field devices and OSIsoft’s PI System enterprise software infrastructure for managing streaming sensor data in real time. The PI Connector for HART-IP automatically maps wired and WirelessHART devices to the asset structure in the PI Server.
Emerson develops and deploys diagnostic and optimization packages that analyze field device information. The PI Connector for HART-IP leverages the PI System to provide information to these application suites, according to the company.
The connector was jointly developed as an extension of OSIsoft’s capability. The PI Connector for HART-IP reportedly reduces the cost and effort needed to…
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Manufacturers benefit from real-time updates on blend uniformity, significantly improving their production and reducing possible waste material.
Process engineers in the pharmaceutical manufacturing industry are constantly seeking ways to achieve more precise control over the manufacturing process. With incredibly high quality control standards resulting from the important role that pharmaceuticals play in public health, extreme measures are often taken to ensure that products are of the highest quality and consistency possible. In contrast to traditional methods of costly and time-consuming sample monitoring, a new technology from Prozess Technologie provides closed-loop spectroscopy, which is able to provide real-time measurement on the manufacturing line itself without stopping the production process. When applied correctly, this technology yields much greater process control…
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More accurate data helps HMIs deliver.
Just as sensors and I/O provide process data for analysis and control, plant-floor HMIs deliver information needed for informed, efficient and safer choices. Additionally, just as microprocessors, software and the Internet will always need to sense and touch the physical world, no matter how much power and speed they achieve, HMIs will always be needed to serve as the bridge between computing and people.
Fortunately, developers and users continue to improve HMIs and apply them in increasingly unusual environments.
Seeing is believing—and saving
For instance, system integrator CL Ingenieria de Automatizacion in Santiago, Chile, recently helped improve monitoring and control on 21 silos for a dairy processor in Bogota, Columbia that…
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Fieldvue Software Now Includes PROFIBUS Protocol
Emerson’s digital valve controller software is enhanced to include PROFIBUS protocol.
Emerson enhances the software for its Fisher Fieldvue DVC6200 series digital valve controllers, which are now available for use by process industries with PLCs and PROFIBUS communications as the dominant protocol. The Fieldvue DVC6200p digital valve controller with Device Type Manager (DTM) software supports control valve startup, commissioning and diagnostic activities. It has also been tested and integrated for use with multiple Field Device Tool (FDT) host systems.
Available in a variety of materials including stainless steel, the device comes with mounting kits to accommodate different actuators. Mounting kits can be re-used in upgrades to existing Fieldvue instruments. For control valves located in critical or hazardous areas, the…
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Process Modeling Software: Get Real About Your Simulations
Address a variety of issues that can undermine validity and accuracy.
Process modeling software usually plays a key role in estimating operating conditions, evaluating unit and equipment performance, and designing and modifying plants. Advances in computing power and software ease-of-use have enhanced capabilities. Nevertheless, reports of improperly designed equipment and processes remain common. So, let’s look at one human factor and some technical issues that can cause simulation failures.
Perhaps the biggest human factor is a penchant to decrease design margins because of the improving capability to model processes. Yet, the overall accuracy of the model may not change. Today’s cars with anti-lock breaking systems (ABSs) provide an everyday example of the danger. ABSs have reduced accident rates —…
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European group honors work on particulate suspensions.
The European Federation of Chemical Engineering (EFCE), Brussels, bestowed its Excellence Award in Mechanics of Solid Particulates to Christopher Ness of the University of Edinburgh, Scotland, for four papers done in conjunction with his PhD studies on “suspension rheology and extrusion studied by discrete element simulations.” He received a certificate and €1,500 on April 20th in Nuremberg, Germany, during the International Congress on Particle Technology.
The papers cover his use of the discrete-element method of computational modeling as well as shear flow simulations and experiments to better grasp paste flow through a constriction geometry. They allow a better understanding of the flow of saturated granular solids or…
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Bio-based Isobutanol Beckons
Ethanol makers can gain particular advantages from coproduction.
As the ethanol industry evolves, more plants are seeking ways to increase their product slate and margin. One option is manufacture of isobutanol and its derivatives including octane, jet fuel blendstock and other drop-in hydrocarbons. Commercial production of bio-based isobutanol, alongside ethanol, has taken place since 2014 at Gevo’s Luverne, Minn., facility (Figure 1). The side-by-side operation there shares various streams between the two production trains to minimize capital and operating cost. The facility currently is being upgraded to enable production of 1.5 million gal/y of isobutanol and 15 million gal/y of ethanol. We have restarted isobutanol production with an expected output of 750,000 to 1 million gallons of isobutanol…
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Energy Saver: Make Your Processes Smarter
Effectively monitor data to make your plant more energy efficient and reliable
Our process plants have been the epitome of data collection. Over the years, sensors, instruments and control technologies have fully automated our processes, making refineries and chemical plants much more manageable and reliable, as well as a safe…
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What The Industrial Internet of Things Means For Compressed Air
Adding compressed air systems within the context of the Smart Factory promises major efficiency gains.
Visit any manufacturing trade show or check out any engineering blog and you won’t be able to miss those three little words seemingly on everyone’s mind and on the tip of everyone’s tongue lately: Internet of Things. The potential application of IoT technology appears limitless, and for compressed air systems, the energy-saving impact could truly be game-changing. Here’s a look at how the Internet of Things will affect compressed air systems, and of equal importance, how end users should start preparing today for this new technology revolution.
The concept behind the IoT – connecting critical equipment with data communications and transmitting the data via the Internet – certainly is not new. As consumers, we’ve been enjoying…
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Missouri S&T Develops 3-D Microwave Video Camera
Missouri University of Science and Technology researchers develop a real-time, portable and 3-D microwave video camera that can be used for industrial inspection applications and security screening.
Missouri University of Science and Technology researchers have developed a real-time, portable and 3-D microwave video camera that can be used for industrial inspection applications and security screening. It may also have value to first responders one day, according to the university. Dr. Mohammad Tayeb Ghasr, assistant research professor at Missouri S&T, and Dr. Reza Zoughi, the Schlumberger Distinguished Professor of Electrical Engineering at Missouri S&T, are the lead researchers on the project.
The real-time 3-D microwave camera prototype operates in the 20-30 gigahertz frequency range. Unlike X-ray inspection systems that could be hazardous, the microwave camera uses low-power, non-ionizing electromagnetic waves, which are…
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Chemical Industry Warns REACH Safety Regulation Threatens Innovation
The European chemical industry warns that the REACH safety regulation threatens innovation.
The European chemical industry warns that the REACH safety regulation is “a monster” that will “devour” innovation, according to an article from Euractiv.com. The European Chemical Industry Council (CEFIC) says EU policymakers should “set tangible regulatory burden reduction targets” to enhance competitiveness and growth and takes aim at REACH regulation, which requires manufacturers to register thousands of chemicals on the market and submit them for safety screening and authorization.
REACH initially involved chemicals produced in large quantities, according to the article, and that process has progressed relatively smoothly, according to the article. The regulation’s worst effects are yet to come for chemicals produced in…
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Energy Department Seeks Proposals For New Manufacturing Institute
The Energy Department is requesting proposals for a new Clean Energy Manufacturing Innovation Institute as part of the Administration’s broader National Network for Manufacturing Innovation, which drives collaboration between small- and medium-sized companies, academic institutions, industrial research organizations and national laboratories.
The Energy Department requests proposals for a new Clean Energy Manufacturing Innovation Institute as part of the Administration’s broader National Network for Manufacturing Innovation (NNMI), which drives collaboration between small- and medium-sized companies, academic institutions, industrial research organizations and national laboratories.
The Modular Chemical Process Intensification Institute — the fourth led by the Energy Department within the NNMI — represents a critical step in the Administration’s effort to double U.S. energy productivity by 2030, according to the Department. It will focus on developing breakthrough technologies to increase the energy efficiency of manufacturing processes used across an array of U.S.
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Chemical Safety Board Opens Up
The federal agency aims to increase its productivity, resources for industry and advocacy.
February 11, 2016, marked my six-month anniversary as chairperson and CEO of the U.S. Chemical Safety Board (CSB) — the independent federal agency responsible for investigating chemical accidents to prevent similar incidents in the future. Despite its small size — just 40 people with an $11-million annual budget — the CSB has been at the forefront of determining the technical causes of chemical accidents and highlighting opportunities for improvement (see sidebar).
My goal is to ensure the CSB is both productive and collegial, firmly establishing the Board as a preferred resource for chemical data or research, investigative findings and safety-related videos. Performing and releasing the results of incident investigations in a…
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Following this process will result in the lowest overall cost of ownership and will help prevent buyer’s remorse.
When considering an air compressor purchase, the primary concern should be receiving the right amount of compressed air for the lowest overall cost. Far too often, only the purchase price of the new machines is considered, and this is a small fraction of the total lifecycle cost. Energy costs are the real driver of a compressor’s total cost of ownership, and in many cases energy costs in the first year of use will total more than the purchase price of a new air compressor.
As a user, it is critically important to understand the performance of the air compressors that any engineering group or company will be providing and to choose the most energy-efficient solution to save on long-term energy costs. That’s why, when researching and…
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With limited availability of fossil fuels, solar energy will need to cover an increasing share of the industrial heat demand.
Industry consumes around one-third of the total primary energy demand. From that, around two-thirds of this industrial energy demand is used for process heating. Thus, sustainable solutions for industrial heat supply - like solar process heating - are needed for a transition toward manufacturing without carbon emissions.
At present, solar thermal energy isn’t typically applied in industry, for a variety of reasons. First, the legislative framework for renewable energies in most countries can be seen as somewhat biased toward power generation. Second, industry is often not aware of the opportunities of solar thermal technology and tends to invest its innovative capacities more on its products than its energy supply. Third, there is a lack…
Focusing on an implementation’s true consequences can lead to more cost-effective results
Undertaking an energy assessment can be a daunting task, but it doesn’t have to be if the energy expert can understand and follow an “impact analysis.” So, this column will cover this methodology and cite a few examples of how to undertake an impact analysis while doing energy assessments.
Published ASME standards for energy assessments provide a good starting point and offer guidelines for conducting these assessments. Nevertheless, our resources — budgets, human resources, and time — are always limited. Hence, there’s a strong need to undertake energy assessments from an impact-level perspective and increase the cost-effectiveness of these efforts. We are still talking about a systems approach; I’m not suggesting cutting…
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The global market for water treatment chemicals is projected to be worth nearly $25 billion by 2020.
The global water chemicals treatment market is expected to reach a value of nearly $25 billion by the end of the decade, according to an article from Water Technology citing a new report from Research and Markets. The projected growth is attributed to increasing demand from industries including municipal water treatment, oil and gas, power generation, metals and mining and chemical processing.
The oil and gas industry is the fastest-growing application in the global water treatment chemicals market, according to the article, using coagulants and flocculants (expected to realize the highest growth rate in the next several years), corrosion inhibitors, scale inhibitors, chelating agents and anti-foaming agents to remove contaminants and…
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