This Week's Top Stories

Use Ergonomics To Improve Safety

During design always consider ease of construction and use. Read more...

Regulation: Tiny Particles Get Big Attention

Federal, state, international regulations target nanoscale materials. Read more...

Inexpensive Catalyst Generates Hydrogen From Water

Material boasts high activity and stability even in dirty or salt water. Read more...

2010 Powder Show -- Product-Focus Series: Inpro/Seal

Reporting from the 2010 Powder & Bulk Solids Show, Senior Digital Editor Traci Purdum learns about the Air Mizer and its many applications. Read more...

Webcast: CFATS Timeline & Latest Regulatory Updates

This on-demand event explores timelines, regulatory and legislative updates and Site Security Plans. Read more...

How do you rate your site's interest in wireless technology?

Take the anonymous poll now to benchmark against your peers. Read more...

Just Posted

Articles More »

Prepare for More Safety Inspections

A recently launched enforcement program targets chemical facilities.

Don't Underestimate Overfilling's Risks

High level can pose serious hazards but seven simple steps can prevent them.

Industry News More »

Vendor News More »

Ask the Experts More »

Chemical Security Action BlogMore »

Chemical Reaction BlogMore »

Critical Topics

Energy Efficiency

Energy EfficiencyReducing energy consumption and your plant's environmental impact is a hot topic. Creative thinking in your energy efficiency projects will give you the competitive edge during these tough times.

Drive up energy efficiency

The constant-speed approach to AC motors made a lot of sense when energy was cheap and drives technology was in its infancy. With their latest advances, adjustable speed drives can provide one of the best energy efficiency options for a plant.

Consider Three Ways to Energy Efficiency

Now’s the time to make radical changes in funding energy projects

It’s time for a design check

Pay closer attention to energy efficiency and impose standards.

Special Report: Energy Efficiency

Reducing energy consumption and your plant’s environmental impact is a hot topic. In this Special Report we take a look at the organizational obstacles to avoid, how to enroll your employees in the quest, and the steps you need to take in order to manage your energy costs. We also delve in to practical energy efficient applications such as recovering exhaust heat in air conditioned facilities and the use of carbon synchronous belts.

Energy Savings Pick up Steam

More attention to steam systems and trap monitoring provides big benefits. At most chemical plants, plant management and operators face increasing pressures to improve the energy efficiency of their processes, so they should see how they can save on steam.

Plant Optimization

Plant OptimizationYou can't manage what you can't measure. And what you don't measure will never improve. Enter plant optimization. Gathering data to improve operations offers a competitive advantage.

Avoid Costly Design Mistakes

Common errors keep plants from getting the most reliable and suitable vessels

Avoid costly materials mistakes

Common oversights keep plants from getting the most reliable and suitable vessels.

Avoid costly fabrication mistakes

Common oversights keep plants from getting the most reliable and suitable vessels

Pursue the perfect plant

Look into creating the “perfect plant” by integrating product and operational management into your environment. This provides the ability to respond faster and minimize impact to the business and bottom line, driving increased yields, asset utilization and order fulfillment.

Pilot plants: destined for development

Pilot plants are on the verge of an unprecedented evolution. Read about the 10 factors that'll impact the design, construction and operation of these next-generation units.

Green Technology

Green TechnologyThe chemical industry is starting to unwrap the potential benefits of “going green."

Renewable Feedstocks are in the Bag

Chemical firms show growing interest in bio-based production.

Environmental Protection

Environmental Protection by Dave Russell, president, Global Environmental Operations Inc.

Chemical industry sees green

Developments target economics, not just environmental benefits. While pollution prevention was the original goal of green chemistry, today’s efforts promise to have a substantial economic impact.

Special Report: Chemical Industry Sees Green | Bio-Based Fuels and Feedstocks

For years the industry has been “talking green.” But what real strides have been made? Will a Presidential Executive Order compel the industry to speed up efforts to actually go green?

Defining "Green Chemicals"

As the Industrial Water Treatment Program Manager at the federal installation, I am interested in resorting to "green chemicals" in the chemically treating all the boilers, cooling towers and closed loop systems at this installation. Is there a clear definition of what constitutes "green chemicals?" Does that vary from state-to-state, region-to-region, and who has the final word on what is or isn't "green chemicals?"

Feedstock change is hot and poppin’

Corn, other renewable resources garner increasing interest and investment. Read here about the progress that is being made in discovering a new generation of feedstock.

Water & Wastewater Treatment

Water & Wastewater TreatmentWastewater treatment is a critical process for chemical plants. Keeping on top of how to recycle and reuse will ensure you get the most of your water-treatment operations.

Act Before There’s Not a Drop to Drink

Ground water protection is the responsibility of everyone including the chemical industry. An energetic group of state and federal ground water agencies, industry, environmentalists and other stakeholders, however, has made it a key area of their focus. The Ground Water Protection Council (GWPC) is a nonprofit Section 501(c)(6) organization dedicated to promoting and ensuring the use of best management practices and “fair but effective” laws regarding comprehensive groundwater protection.

Expect More Water Regulation Everywhere

EPA gets tough on arsenic levels in drinking water

What’s on tap for water?

This increasingly precious resource is attracting more attention

Better water technology is on tap

The drought in many parts of the U.S. so far this summer points out the preciousness of water supplies. There’s greater demand for waste-minimization and recycle-and-reuse technologies as well as more awareness of utility usage and the impact of life-cycle costs on water-treatment operations. Here’s a look at new technologies that will help.

Optimize Water Use

Four major drivers are spurring increasing interest in optimizing water use.

Workforce & Operator Performance

Workforce & Operator PerformanceBoosting worker performance benefits the bottom line. Understanding what operators need is critical to your site's success.

Operators Get More Help

Efforts aim to provide insights and tools to boost performance.

Fitting the Workplace to the Worker

Process Industry Control Rooms Would Be Designed a Whole Lot Differently if Air-Traffic Controllers Were Working in Them

Operator Performance Takes Center Stage

Industry/university alliance aims to address human factors in process control.

Help Your Operators

Automating procedures within control systems can serve to make your operators more effective and more consistent. With studies showing more than 40% of all plant incidents stemming from some form of human error, it makes sense to give automation a larger role in day-to-day operations.

An Alert Operator Is a Safe Operator

Maintaining a good work environment can contribute to a safer plant

White Paper Library

Automation & IT

Get Smarter And Faster With Integrated Supply Chain Planning

Supply Chain Planning and Forecasting coupled with a process ERP solution is the perfect fit to synch sales and marketing with manufacturing and supply chain operations. "Best Practices in Demand Planning" shows you how this integrated solution can reduce forecast errors, increase plant throughput, and reduce inventory levels.

Staying Competitive in the Changing Chemical Manufacturing Marketplace

Positioned at the core of most supply chains, chemical firms must deal with many challenges to growing profitably -- flat demand, deflationary prices, and emerging competitors to name a few. Both chemicals firms large and small must develop the insight to change and win in today's ever-morphing competitive landscape. This white paper identifies and discusses how chemicals companies can combine data from many sources -- multiple ERP systems, multiple divisions and multiple applications -- maintenance, human capital, CRM, and supply chain to name just a few -- to create a complete or holistic view for critical decisions. Download now.

More Automation & IT white papers...

Design & Simulation

ChemicalProcessing Special Report: Pilot Plants

Read about the 10 factors that will impact the design, construction and operation of these next-generation pilot plant units.

Learn about new pilot plant development methods.
Understand the role operational guidance plays in successful pilot plant development.

Design and Rating Shell and Tube Heat Exchangers

This 30-page paper discusses the basic design, construction and performance of shell and tube heat exchangers.

More Design & Simulation white papers...

Environmental, Health & Safety

Asking The Right Questions About Cartridge Dust Collection

Over the past decade, cartridge-style dust collectors have overtaken baghouses as the preferred technology for dust collection in the chemical processing industry. Combining high efficiency filtration with compact size and reduced pressure drop, a high efficiency cartridge dust collector will in most cases be the system of choice.

Choosing the best cartridge collection system for a given application, however, involves research and attention to detail. This article will review four key areas of investigation. By reviewing these topics with a knowledgeable equipment supplier and knowing the right questions to ask, chemical manufacturing professionals will be better equipped to make informed dust collection decisions. Download this whitepaper now.

The Green Solution

The ever present emphasis on technological efficiency is just one of several forces behind the pressure on companies to "go green" despite a trying economy. The ultimate criterion that determines whether a motor is truly green is energy efficiency. Technology, long the key to efficiency, can help resolve this issue.

More Environmental, Health & Safety white papers...

Fluid Handling

Spray Gas Quench Design Considerations

The use of spray nozzles to rapidly cool or quench gas streams is an essential application in many industrial processes, such as chemical reaction vessels, incineration, and power plant absorber gas inlet. An optimized spray quench design requires engineering analysis of the operating environment, spray nozzle performance and process reliability. This technical paper describes the design considerations for spray gas quench systems such as nozzle selection, process control, system configuration and reliability. Application of this knowledge can result in a gas quench system that operates efficiently and reliably with reduced vessel size, reduced atomization energy consumption, and minimized downtime, to achieve capital and operational cost savings for your process.

Peristaltic Pumps: A Simple Solution for Abrasive and Corrosive Chemicals

Finding the right pump for metering abrasive and aggressive chemicals can be challenging. The pump of choice needs to withstand harsh chemicals, accurately meter, and be simple to maintain and operate. More and more process engineers are turning to peristaltic pumps to solve their pumping problems, reducing life cycle costs and driving gains in process efficiency.

More Fluid Handling white papers...

Powder & Solids

Asking The Right Questions About Cartridge Dust Collection

Over the past decade, cartridge-style dust collectors have overtaken baghouses as the preferred technology for dust collection in the chemical processing industry. Combining high efficiency filtration with compact size and reduced pressure drop, a high efficiency cartridge dust collector will in most cases be the system of choice.

Choosing the best cartridge collection system for a given application, however, involves research and attention to detail. This article will review four key areas of investigation. By reviewing these topics with a knowledgeable equipment supplier and knowing the right questions to ask, chemical manufacturing professionals will be better equipped to make informed dust collection decisions. Download this whitepaper now.

How Well Do You Know Your Dust?

The collection and testing of dust samples is a long-established practice used by many powder and bulk processors to make informed dust collection decisions. Dust testing protocols have not changed markedly in recent years. The importance of dust testing, however, has changed, and the implications are significant. While knowing your dust has always been good practice, it is rapidly becoming a necessity in today's regulatory climate.

This article will review two separate types of testing: (1) explosibility testing, which is used to determine whether a dust is combustible; and (2) bench testing, which pinpoints numerous physical properties of the dust. Both categories of tests are needed to determine the best dust collection system for your application and whether explosion venting equipment must be part of that system.

More Powder & Solids white papers...

Reaction & Synthesis

Properly Model and Control Batch Reactors

This paper covers key aspects for modeling and design of batch reactors, including: heat-up and cool-down performance, sensitivity analysis for reactor parameters, boil-up rate predictions, thermal stability under exothermic conditions, control system design and loop tuning parameters, condenser rating, and process emissions predictions.

Maximize Returns from Precious-Metal-Bearing Catalysts

Many catalytic reactions rely on platinum, palladium and other precious metal catalysts. When the activity of the catalyst declines to the point that it must be replaced, the used catalyst can be sent to a refiner to recover precious metal. This 8-page paper discusses the variouis factors that should be considered when using a refiner.

More Reaction & Synthesis white papers...

Reliability & Maintenance

Continuous Valve Monitoring for Product Loss Prevention, Emission Reduction and ROI

One of the challenges that companies have faced in implementation of continuous monitoring systems is the lack of infrastructure for sensing and data collection. The devices to be monitored are widely dispersed throughout plants with large areas, have no existing power or signal transmitting wire infrastructure, so the capital costs associated with the power and communication services have historically prohibited continuous monitoring. This white paper will unearth best practices to prevent product loss, reduce emissions and ensure ROI.

SPECIAL REPORT: Condition Monitoring

An exciting trend in the world of CMMS is the increasing sophistication of condition-based maintenance (CBM) features and functions vendors offer and maintenance professionals actually use. This Special Report covers:

* Six steps to condition-based maintenance
* Bolster your condition monitoring toolbox
* Protect your condition-monitoring program from the recession guillotine
* Go beyond condition monitoring

More Reliability & Maintenance white papers...

Security

White Paper: Ten Tips for Completing a Site Security Plan

Working on your Site Security Plan (SSP)? The next stage in the Chemical Facility Anti-Terrorism Standards (CFATS) compliance process requires covered facilities to submit a SSP. Given the importance of the SSP, covered facilities should address a number of factors while they complete this step in the CFATS regulation. Download this complimentary whitepaper now: Ten Tips for Completing your SSP.

Process Safety Symposium – Making Safety Second Nature

This 10-page document discusses how the reference from the Center for Chemical Process Safety -- "Inherently Safer Chemical Processes, A Life Cycle Approach," 1st Edition, 1996 -- was updated in 2007. Inherent Safety has been well received by industry, but there has been significant advancement in the concept of inherently safer design over the last 10 years. This overview highlights lessons learned and best practices in inherent safety.

More Security white papers...

Separations Technology

Continuous Pressure and Vacuum Filtration and Washing of Organic Cellulose and Biomass Products

Organic cellulose and biomass filtration, washing and drying is very unpredictable and even minor differences in feedstock,washing or cake moisture requirements can require a different process solution. Both vacuum and pressure operations can provide equivalvent process results. On-site testing is required to determine the optimum filter selection.

A Review of Filter Press Basics and Issues

Filtration experts, over the years, have discussed filter presses and have indicated that soon they would be a thing of the past; the last filter press would be replaced by more modern equipment. This article discusses the perceived shortcomings of the filter press as well as the batch or continuous filtration alternatives to replace them.

More Separations Technology white papers...

Utilities & Energy

Chemical Processing Special Report: Compressed Air

Chemical manufacturers today are looking at all aspects of their business to conserve energy and decrease costs. Compressed air is often over looked in these efforts as many people do not fully understand compressed air equipment, their own system, or what it costs to produce compressed air power. In this Special Report, we review compressed air and provide insights on how to understand equipment and identify potential areas for savings.

The Green Solution

The ever present emphasis on technological efficiency is just one of several forces behind the pressure on companies to "go green" despite a trying economy. The ultimate criterion that determines whether a motor is truly green is energy efficiency. Technology, long the key to efficiency, can help resolve this issue.

More Utilities & Energy white papers...

Career Center

Recent Job Postings

Valuable Career Resources

Create an Online Career ProfileCreate an Online Career Profile
Put your anonymous Career Profile up today and employers will begin pitching you job opportunities.
Sign-up for Job AlertsSign-up for Job Alerts
Your personal Job Alerts notify you by email of new jobs posted that match your search preferences.
Utilize Career ResourcesUtilize Career Resources
Browse our content library, enlist the help of a trained career coach or simply ask an expert for career advice.

Video & Audio

Rosenzweig's Ramblings November 2009: Take a Safe Approach to Safety Equipment

Chemical Processing's Editor-in-Chief urges readers to not risk finding out whether bargains really will work right.

Rosenzweig's Ramblings October 2009: Industry Safety Initiative Deserves Applause

Chemical Processing's Editor-in-Chief notes that the American Chemistry Council is moving proactively to influence legislation.

Rosenzweig's Ramblings December 2009: Grasp All the Lessons of Bhopal

Chemical Processing's Editor-in-Chief is worried that industry still hasn't adequately addressed one factor behind the disaster.

More multimedia...

Perspectives

Ask the Experts

Ask the ExpertsWe've assembled a roster of leading authorities in many fields to help you address technical issues. Pose a question or browse previous questions to find the answers you're looking for.

Recent Mixing question...

Q:

I have a tank that is 5 meters diameter and 7.5 meters tall. The bottom is flat. The liquid is water. The solid is small metal oxide particles very easy to suspend. Settling time is more than minutes. Would like to build a mixer for suspension only (not vigorous mixing).

Question: 1. What mixer diameter do I need? 2. What RPM? 3. What shaft diameter needed? 4. What HP do I need? 5. Do I need bottom shaft support and bearing?

A: Click here to read the answer...

Editors' Corner

Like Us On Facebook

In addition to great posts and fun topics, Chemical Processing fans also get to take part in contests to win accolades from their peers – and sometimes even great prizes! Be sure to visit the Chemical Processing Magazine Facebook page and "Like" us . . . we'll promise to make it worth the effort!

Traci Purdum, Senior Digital Editor
tpurdum@putman.net.

Solutions Centers

The Optimized Plant

The Optimized Plant

Sponsored by Honeywell

Honeywell can help sustain the life of your assets and maximize the operational performance of your plant or mill.

Wastewater analysis should be easy

Wastewater Analysis Center

Sponsored by Hach

Wastewater analysis should be easy. Learn about wastewater analysis solutions including spectrophotometers and chemistries to get accurate results, time after time.

Business Performance

Business Performance

Sponsored by Honeywell

Improve performance and increase profitability with integrated, comprehensive solutions that protect your people, process and assets, while reducing costs and improving productivity.

Vital Resources

Webcast: CFATS Timeline & Latest Regulatory Updates

Watch this on-demand event to find out about the current and pending legislative impact on manufacturing, storage and the use of Chemicals of Interest (COIs) - plus practical advice for compliance. Also, learn about important legislative updates from the Society of Chemical Manufacturing & Affiliates (SOCMA).

Webcast: Best Practices In Inventory Optimization And Supply Chain Planning

With multiple, interlinked supply chains - each with a mix of raw materials, production, packaging, and distribution stages - companies have to keep even the simplest calculations up to date. This webcast will examine how Eastman Chemical Co. is facing these challenges.

Powder Show 2010 -- Product-Focus Series: Fike

Reporting from the 2010 Powder & Bulk Solids Show, Senior Digital Editor Traci Purdum learns more about explosion protection and why it's a top-of-mind topic. She also gets a sneak peek at Fike's newest product -- EPIC.

Introducing The Chemical Security Action Blog

Safety and security at chemical plants is imperative. To help chemical facilities better understand threats, implement best practices and talk about what's at risk, we have brought on guest blogger Ryan Loughin, director of Petrochemical & Energy Solutions for the Advanced Integration division of ADT.

Chemical Processing Special Report: Compressed Air

In this Special Report, we review compressed air and provide insights on how to understand equipment and identify potential areas for savings.

Take Part In CP Panel Discussions

Our Panel Discussion Series will gather experts to address important trends that will impact your chemical facility. As a registered audience member, you can ask questions during these 60-minute webcasts. See what discussions we have planned.

How Automated Water Jetting Improves Tube Bundle Cleaning Efficiency

Heat exchanger efficiency is a critical factor in processing productivity, and tube bundles must be kept clear of deposits to maintain that efficiency. Automated high-pressure water jetting systems, with flexible or rigid lances, remove deposits 75% to 90% faster than manual methods and are more operator-friendly.

Quick Poll

Subscribe to E-Newsletters

Receive Biweekly updates delivering
feature articles, top industry news,
company news, product
announcements & more.
Subscribe Now...

Subscribe to Chemical Processing magazine

Access practical and impartial technical information
via Chemical Processing magazine. Filled with
best practices to remain
competitive and compliant.
Subscribe now...

Marketplace (Sponsored)